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Forums › XJBikes Talk › XJ Chat › turn signal bad, usually
turn signal bad, usuallyTechnical discussion ONLY for XJ Maxim/Seca...
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burtmonro 1st gear


Joined: Apr 29, 2007 Posts: 19 Location: Connecticut
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Posted: Mon May 14, 2007 5:42 pm Post subject: turn signal bad, usually |
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1982 XJ1100. Start the bike and the turn signals work, though the right blinks slower. When riding, the turn signals work only as long as I hold the switch in position. As soon as I release it, they shut off. A real pain while trying to turn, work the clutch, and hold the turn signal so it stays on. The right signals are slower. Possible solutions: bad switch, bad flasher, lose wire, dirty connections. Anything else I could check?
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samsr Red Liner

Joined: Jul 13, 2006 Posts: 605 Location: Colorado Springs
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Posted: Mon May 14, 2007 10:41 pm Post subject: Re: turn signal bad, usually |
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since you are having to hold the switch. I would say it is time for a teardown of the switch and a good cleaning. Electronic cleaner works well here. Just dont for get the dielectric grease when you are done. Take it off and take it appart. I usually do this over a nice white rag, just in case something falls out. Take it appart slowly. So you know how it goes back together. Good luck,ride safe.
_________________ 1982 XJ750J maxim Sold (sniff, sniff)
1985 xj700
stock, but very polished, 9500 miles on the ticker
Dark blue pearl in color
National Cycle wind screen
operating 6000 feet in elevation, next to gods country. Rocky Mountains |
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RickCoMatic Moderator

Joined: Jun 23, 2006 Posts: 13172 Location: Massachusetts, Billerica
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Posted: Mon May 14, 2007 11:26 pm Post subject: Re: turn signal bad, usually |
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Alternator bushes.
You're losing the battle to keep your electric demands satisfied.
Pop the cover.
Measure the brushes.
You need 11mm -- Minimum on that bike.
_________________ Rick Massey
MODERATOR & Tech Writer
MEMBERS: Save Time for those who are trying to help you.
Use LOCATION Feature.
Use SIGNATURE Feature. Enter THUMBS Info about your Bike!
1983~750Max~22,500~Stock~Windshield
1983~Seca900~55,000~Stock~Rev Limiter
. . . . . . . . . . . . . . . . . . . . . . . .
Carb Cleaning: xjbikes.com/Forums/vie...n+own.html
Adjust Clutch: xjbikes.com/Forums/vie...cable.html
Clunk Test: xjbikes.com/Forums/vie...clunk.html
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burtmonro 1st gear


Joined: Apr 29, 2007 Posts: 19 Location: Connecticut
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Posted: Tue May 15, 2007 5:21 am Post subject: Re: turn signal bad, usually |
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The bike only has 14,000 miles on it. Would the brushes go bad this soon? Would there be other evidence of the brushes being worn?
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KiwiXJ750D Red Liner

Joined: Nov 20, 2006 Posts: 587 Location: New Zealand
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Posted: Tue May 15, 2007 6:41 am Post subject: Re: turn signal bad, usually |
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| burtmonro wrote: |
| The bike only has 14,000 miles on it. Would the brushes go bad this soon? Would there be other evidence of the brushes being worn? |
Maybe, it is a case of undoing 3 bolts and having a look at the brushes and the condition of the surfaces they run on to make sure. Might as well to discount the brushes as a cause.
They can cause other problems, battery not charging, bike not starting, dim lights, etc.
Does your bike have self cancelling turn signals? The unit might be faulty.
Check for corrosion on contacts and plugs. Check or (better) replace the fuse box, even if it is ok eventually they give problems.
_________________ 1984 XJ750D EFI Model 22N 134,000 Km Police bike cams n head |
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samsr Red Liner

Joined: Jul 13, 2006 Posts: 605 Location: Colorado Springs
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Posted: Tue May 15, 2007 6:56 am Post subject: Re: turn signal bad, usually |
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Here is a good pic of the alt brushes and contact plate. If you look closely on the bruches you can see the wear line on them. Even if it not the brushes. It is definately good peice of mind to know. I am still betting the switch has junk in it that needs cleaned out, since you have to hold the switch. Brushes pic
_________________ 1982 XJ750J maxim Sold (sniff, sniff)
1985 xj700
stock, but very polished, 9500 miles on the ticker
Dark blue pearl in color
National Cycle wind screen
operating 6000 feet in elevation, next to gods country. Rocky Mountains |
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burtmonro 1st gear


Joined: Apr 29, 2007 Posts: 19 Location: Connecticut
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Posted: Tue May 15, 2007 7:10 am Post subject: Re: turn signal bad, usually |
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[quote="KiwiXJ750D)
Maybe, it is a case of undoing 3 bolts and having a look at the brushes and the condition of the surfaces they run on to make sure. Might as well to discount the brushes as a cause.
They can cause other problems, battery not charging, bike not starting, dim lights, etc.
Does your bike have self cancelling turn signals? The unit might be faulty.
Check for corrosion on contacts and plugs. Check or (better) replace the fuse box, even if it is ok eventually they give problems.[/quote]
I haven't noticed any other electrical problems. The self cancelling turn signal unit worked when I first got the bike, about two weeks ago, but it didn't last long. I wouldn't bother fixing that, but if it's somehow related to the other turn signal problem, then I will.
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KiwiXJ750D Red Liner

Joined: Nov 20, 2006 Posts: 587 Location: New Zealand
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Posted: Wed May 16, 2007 2:07 am Post subject: Re: turn signal bad, usually |
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| KiwiXJ750D wrote: |
Maybe, it is a case of undoing 3 bolts and having a look at the brushes and the condition of the surfaces they run on to make sure. Might as well to discount the brushes as a cause.
They can cause other problems, battery not charging, bike not starting, dim lights, etc.
Does your bike have self cancelling turn signals? The unit might be faulty.
Check for corrosion on contacts and plugs. Check or (better) replace the fuse box, even if it is ok eventually they give problems. |
| burtmonro wrote: |
I haven't noticed any other electrical problems. The self cancelling turn signal unit worked when I first got the bike, about two weeks ago, but it didn't last long. I wouldn't bother fixing that, but if it's somehow related to the other turn signal problem, then I will. |
It could be related. Did the other problems start after the self cancelling unit stopped working?
You should be able to bypass the unit.
_________________ 1984 XJ750D EFI Model 22N 134,000 Km Police bike cams n head |
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