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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Mon Sep 12, 2011 1:53 am Post subject: Re: Little sister makeover.....for the girlfriend. |
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clutch and master are from a CBR600 and the levers are adjustable pazzo knock offs from china.
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JeffK XJ Wizard

Joined: Nov 17, 2010 Posts: 1055 Location: Just North of Annapolis MD
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Posted: Mon Sep 12, 2011 4:41 am Post subject: Re: Little sister makeover.....for the girlfriend. |
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Just when you think that you've seen all types of builds, a guy comes out of the weeds with new, fresh, out of the "box of norms" thinking that puts most others to shame. Very, very nice work but I congratulate you more on the innovative application of parts that most here, by evidence of the above posts, have never seen before!
I tend to be mostly a purist...."make it stock, make it correct" and make an any mods unseen to the eye.....but I do like a well built, thought through machine.....GF should be very happy!!
jeff
_________________ If we have to pee in a cup to earn the money they "redistribute" to those that don't, shouldn't they have to pee in a cup to get it?
Present only:
VStrom 1000 K7, 1970 &72 H1’s for parts,'74 RD350,1975 GT550 restored and ported, Stock '73 CB350, Stock GT550. A all original, nearly flawless '75 H2, fully ported '74 H2, '82 Yamaha 650Turbo@ 18PSI, '75 H1 & '75 T500 for restoration, '75 RD350 almost completed! |
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ifonly2005 6th gear


Joined: Jan 23, 2011 Posts: 274 Location: exeter nh
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Mon Sep 12, 2011 10:15 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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Appreciate the comments. Always nice to have your work appreciated by others. She actually chose the color and I agreed to to it. hahahaha. Seat guy did an awful job and contrary to my wishes he glued the foam to the pan so I am now having to rip it all off and try to get the glue off without killing the paint work. Covered the entire seat in ostrich, cover all the paint work and I don't know if my desires were lost in translation but I'm going a different route now. Ordered some peel and stick foam that many cafe racers use and give it a go with a layer of gel over the top and hope that is enough to keep her rump comfortable since she doesn't have much cushion. I've decided if you want it done right you gotta do it yourself! Hopefully more pics to come soon.
On a mechanical note the mufflers showed up and they quiet the exhaust more than I thought on first glance so I am happy with that.
Also tested the battery voltage with the bike running at idle and the voltage slowly drops and then when I rev. it up the volts comes back to 14.34 to charge the battery back up. Any ideas on why it won't charge or hold voltage at idle?
Waiting for the LED taillight/brake light/turn signal strip to show up but when the bike is running and I turn on the signal the front bar end LED lights up but doesn't flash. I'm guess it is a draw thing. I have a resistor I can put in so I guess I'll try that and see if I can get the signal flasher to work.
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ifonly2005 6th gear


Joined: Jan 23, 2011 Posts: 274 Location: exeter nh
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Posted: Tue Sep 13, 2011 5:31 am Post subject: Re: Little sister makeover.....for the girlfriend. |
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Adds the resistor. Thatswhat I had to do to get my leds to work
_________________ theres doing it right the first time..... and then theres me!!! |
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tcoop Red Liner

Joined: Sep 18, 2008 Posts: 430 Location: South Weber, Utah
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Posted: Tue Sep 13, 2011 3:11 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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These bikes only charge when above 2000 rpms. So it sounds like its working like it should.
_________________ 83 XJ750 Midnight Maxim - Wife's bike
82 XJ1100 - Wife's bike
82 XJ1100 - My future bike -Current Project
78 XS1100 -found a 79 engine to put in it
80 XS1100 Midnight Special - Done! Gave to my Daughter
83 XVZ1200 Venture - Daily ride
81XS1100LH - Son's bike |
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Kwiski 3rd gear


Joined: Jan 01, 2011 Posts: 98 Location: High Desert CA.
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Posted: Wed Sep 14, 2011 5:47 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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Put Led lights in back. Changed out relay to auto-style capable of running LED lights. just simple rewire and works like a champ. Only thing lost is auto cancel feature. Didn't hurt me none.
_________________ 82 XJ 650 Maxim (installed 900 motor). 85 Miles ridden a day. |
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Wed Sep 14, 2011 9:15 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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So I went out to start it and after removing the side stand switch and hooking them together and in neutral it starts up and runs just fine, but the moment I put it in first or second it dies. Ugg.
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Ravenz07 Red Liner

Joined: Jun 27, 2010 Posts: 725
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Posted: Wed Sep 14, 2011 9:21 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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Mechanics before cosmetics
_________________ 1981 Yamaha xj650H Maxim
1994 Kawasaki KZ1000 Police
1980 Kawasaki KZ750 LTD
-Zach |
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Wed Sep 14, 2011 9:32 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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So I pulled the side stand relay from the plug and it now will shift into gear but will still only start when in neutral, which is pathetic. So anyone know how to bypass the whole mess so it starts whenever? And please don't go on about how yamaha did this crap for a safety reason because I don't care. I've been riding my motard for years that starts in any gear, anytime, and doesn't care if the kickstand is down or not, and I've never had a problem. Use your brain and put the kickstand up and pull in the clutch before you hit the start button. No a difficult thing to learn.
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koolaid5 Red Liner

Joined: Mar 30, 2010 Posts: 731 Location: Hope Mills, NC
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Posted: Fri Sep 30, 2011 10:03 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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I love this... looks great.
_________________ '83 XJ750 Project |
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Sun Oct 02, 2011 6:19 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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So I got the rear tail light in and all wired up. For those converting all the blinkers over to LED here is what I did.....
Bought a Tridon Flasher Part # EL13 from Pep Boys
Clipped the wires off the stock flasher which is located under the tank up near the front, just under the two coil packs. I put new spade connectors on since I was unable to get the original spades out of the original plastic piece to switch them around. Hook up the all brown wire to the pole on the new flasher that has an X next to it. Then hook up the yellow with green strip wire to the pole that has a P next to it. Finally hook up the brown wire with a white stripe to the pole that has an I next to it. I know a lot of people were able to get the original spades out of the plastic piece and switch two of the wires around and then it literally plugs into the flasher but for the life of me I couldn't after fiddling with it for an hour. Now mind you my little LED turn signals still do not pull enough resistance to make this flasher work. If you are running larger LED turn signals then maybe this mod is enough so test it before you go any further. For the rest of us you'll need to add a resistor in. I bought these off ebay for $5. They are 50 watt 6 ohm resistors. One of the wires will go to the positive side of your turn signal and the other wire will go to the turn signal ground wire. You only need to order two of them, one for each side and it doesn't matter if you hook them to the front turn signals or the back turn signals. Very simple really and while I am running a simplified wiring harness and no longer have the self canceling feature it never worked on the bike when it was stock and it really doesn't bother me. Hope this helps solve any confusion and if anyone needs further explanation let me know.
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Sun Oct 02, 2011 7:02 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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Forgot the pics!
Running Light/Brake light
Right turn signal.
Left turn signal.
Also added a left hand bar end mirror for legality sakes.
Still need to round off the edges of the foam on the seat and fix the shift linkage and find where ever that dumb neutral safety switch is and dispense with it.
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teenycar 1st gear


Joined: Jul 22, 2011 Posts: 19
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Posted: Thu Oct 06, 2011 2:06 pm Post subject: Re: Little sister makeover.....for the girlfriend. |
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Finally found the sneaky little neutral safety wire hiding under the frame rail and a loom so now the bike starts in any gear rather than just neutral. Also got the foam shaved and headed down to the fabric store and picked out some black ostrich to make a cover from. Still need to tidy up some wiring on the bars and rebleed the brakes for a firmer feel as right now they are pretty spongy.
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