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Need advice on jets

Discussion in 'XJ Technical Chat' started by cruzin, Sep 17, 2017.

  1. cruzin

    cruzin Active Member

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    Working on 81xj550. Just put motor back in and started to run it up and road not far nor fast. Before I set mixture screws and balanced the carbs it was wet on the right 2 and black on the left 2. Its much better now, if fact the plugs are all starting to burn light gray. While the carbs were out I put oversize jets in but not may be big enough.
    I put 117.5 mains in and 37.5 pilot fuel jets. I dont think Im running it fast enough to be using the main jets but I dont know. No tach at this time. If at the speed Im running should I just increase the pilot fuel or take the main up to the next size larger. Or do they shim the move the needle clip down one. I had the carbs apart but can not remember if the needle has grooves for that.

    Forgot to mention, uni round pods 4, 4 into 1 exhaust with no muffler.
     
  2. XJ550H

    XJ550H Well-Known Member Premium Member

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    TALKIN' TECH: Various thoughts on various issues
    The pilot fuel circuit is active from idle up to about 2500-3500 rpms, and at about 3000 rpms the main fuel circuit starts becoming involved, and by 4000+ rpms the main fuel circuit is responsible for about 80%+ of the engine's fuel supply conditions.

    read above link it contains the info posted and info on plug chops
     
  3. XJ550H

    XJ550H Well-Known Member Premium Member

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    in fifth gear your speedo is close to what your tach would read
     
  4. XJ550H

    XJ550H Well-Known Member Premium Member

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  5. cruzin

    cruzin Active Member

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    I got no speed o either. It was a broken bare bones when I got it. I ordered the next larger size of jets today. I dont want to burn a hole. From the little I have rode it up and down the road (no tags) it runs great as is. Ive got one of the gunson color tune I bought for my vulcan tuning I may try tuning the mixture with that. I read some of the links you sent, thank you, and it did say that the mixture does affect higher rpms along with idle. thanks again.
     
  6. XJ550H

    XJ550H Well-Known Member Premium Member

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    tune the mixture screws with the color tune, when done then bring the rpm up with the throttle see whats going on in the motor at higher rpm.
     
  7. tabaka45

    tabaka45 Well-Known Member

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    If you have stock air filter you should use standard jets. If pods, then who knows.
     
  8. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    I know, but he's not gonna like the answer.
     
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  9. Stumplifter

    Stumplifter Well-Known Member

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    When is the last time valve clearances were checked?
     
  10. Jetfixer

    Jetfixer Well-Known Member

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    Pods are sooo difficult to make work , CV carbs are NOT suited to them ,flat slide carbs are not a problem with pods. Even if you "think" it runs great with them, you will have a flat spot somewhere and the power band changes , popping and backfiring are all signs as well as difficulty synching properly. Pods actually rob horsepower slightly , this is not a like adding an open element air filter to a small block chevy . The folks that designed these bikes knew much more than any of us will ever imagine on how to get most out of these bikes.
     
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  11. Stumplifter

    Stumplifter Well-Known Member

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    Cruzin - the point that I think fellow members are making is this -
    There is no silver bullet for jetting/ needle positions for running pods.
    You are your own test engineer for your bike in your environment (elevation, relative humidity, prevailing winds, etc.). Because there are now a new set of variables when you remove the airbox and run pods.

    Other people have had success with pods, but their recipe for success may not be the same as yours because of the variables mentioned.
     
  12. XJ550H

    XJ550H Well-Known Member Premium Member

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    if you have a gas analizer and dyno it becomes easier. .
    I have a 750 that came with pods top end up hill 85 mph you can feel the studdering/flat spots in all gears on rapid acceleration , bike is ridable and still enjoy riding it but will soon be looking for an airbox for it. PO did this and am going to see what is inside the carbs soon.

    when done with my 83 750 stock it will be interesting to compare the both of them.
     
  13. cruzin

    cruzin Active Member

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    Ill have a go with the color tune, thanks for all the replies guys. The bike had no intake, tach, or speed o when I got it. It ran but ran terrible. I had to replace quite a few shims my # 4 intake was so tight I could not get a feeler gauge in it. I have cv carbs on my xs650 and they work ok on it. I sent those carbs to a guy and he rebuilt them sent them back and Ive run them for 2 years without problems. The first thing I did was to check the valve shims and timing then went on to carbs. I then took carbs apart changed out the jets set float on the bench and back on bike it ran like crap then I set the mixture screws to 2 1/2 ran better then I balanced the carbs and it seems to run fine just have the plugs getting gray. I let you know what happens after the color tune. thanks again.
     
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  14. Jetfixer

    Jetfixer Well-Known Member

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    With stock airbox my Seca easily burries the 85 mph speedo
     
  15. XJ550H

    XJ550H Well-Known Member Premium Member

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    yes thats my point about the pods when you need the power it is not there. a lot better on the flats but I am just playing with it right now and will be getting it an air box this winter. bought it with pods and figured i would give it a try riding and see if I can make it a little better, but an air box is in its future.
    I feel it makes my comments about pods credible after trying and failing or suceeding . bike is ok if your just tooling around, but I like to know the throttle is there if I need it. I live in the mountains
     
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  16. cruzin

    cruzin Active Member

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    well I tried the color tune plug in all 4 cyl. Nice and blue at idle but cracking up the throttle it turns white. I even increased the mixture a half turn out and still white at higher rpms. half of my jets came but Im waiting for the other 4 next week.
     
  17. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Colortune is only designed to be used (and accurate) at idle speeds.........
     
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  18. XJ550H

    XJ550H Well-Known Member Premium Member

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    mixture screw will not help higher rpm tuning that would be jet changes

    this chart from color tune is for higher rpm tests
    http://gunson.co.uk/items/pdf/Products/G4074_Chart.pdf

    section 6 speaks of higher rpm testing in manual

    http://www.etoolcart.com/manual/G4074_Inst_Colortune_English.pdf
     
  19. Simmy

    Simmy Well-Known Member

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    ;);)I'd be afraid to rev the motor with the colortune. It just doesn't look as good as an NGK spark plug It is different no doubt so does it actually perform as well? An NGK with the correct heat range and resistance has to perform better than what frankly looks like something not worthy of firing a Chinese weed wacker.Is it really going to demonstrate the same condition?
    Maybe if it's good enough at slow rpm it's good for high rpm I don't know, but I'm sure I'll find out, popcorn is ready
     
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  20. XJ550H

    XJ550H Well-Known Member Premium Member

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    gunson instructions
    "Part throttle If the throttle is opened very slowly until the engine is running at perhaps half of the maximum rated speed, the blue flame should become slightly lighter. The lighter blue is due to a slightly leaner mixture (less fuel) arranged to give improved economy at part throttle operation.
    Full throttle When maximum power is demanded (at full throttle position) it is normal to again have a slightly richer mixture, at most engine speeds there will be a yellow flame. Engines with modern electronic engine management systems which have more precise control would not usually give a yellow flame at full throttle, except at times of rapid acceleration."

    ME
    while you can not adjust any thing in the main jet with engine running, you can use the tool to get a glimpse of what is going on at higher than idle conditions.
     

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