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easy carb tuning Question

Discussion in 'XJ Technical Chat' started by joejr2, Jun 15, 2016.

  1. joejr2

    joejr2 Active Member Premium Member

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    Do the mixture screws add more air to the fuel mix as they are backed out ? If I pull my plugs
    and they are sooty shouldn't I add more air to the fuel mix ? To get two of my bikes to idle at
    1.75 k I have to increase the rpms with the idle knob. Then, after riding a few miles, I stop at a light
    and the idle speed is 4-5 k rpms. I pull over, turn the idle knob in reverse till it slows to 1.75 k again.
    I live at 7,500' elevation. If I pull the air filter and the engine speeds up would that indicate an over-rich
    problem ? I thoroughly cleaned both carbs. On the second one I installed new throttle shaft seals and
    new mixture screw "0" rings+washers. But, they both behave the same. Mixture screw 2.5 turns out.
    "82"650 rj seca, "82" 650 maxim j.
     
  2. schmuckaholic

    schmuckaholic Well-Known Member

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    No. The mixture screw sits in a part of the carb known as the pilot circuit. What it does is feed the air/fuel mixture (it's already premixed at this point) into the carb throat just past the butterfly -- it's also referred to as the "idle" circuit.

    If you want to get a look at the insides of these things, hit up the XJ4Ever site and discover that Your Carbs Are Naked.

    That's a bit high -- idle should be just over 1000 rpm.
     
  3. waldreps

    waldreps Active Member

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    The mixture screw richens the mixture when turned out and leans it when turned in. As far as your sooty plugs, this is from Len(member name Chacal) at XJ4Ever, the resident parts guru:

    Why are my plugs carbon-fouled (dry, sooty black deposits)?:

    - Carbon fouling is the result of incomplete combustion----for any reason. It is most often associated with an overly rich fuel mixture (whatever the cause), but can also be caused by an overly lean fuel mixture (or poor spark, etc.) In a lean-mixture condition, most of the un-burnt mixture gets pumped out the tailpipe, but some fuel droplets remain in the cylinder and add themselves to the next intake charge. That's not a very precise way of metering the mixture, so when it's finally rich enough for a spark to ignite, that particular charge may be too rich, resulting in incomplete combustion and plug fouling. So carbon-fouled plugs can be due to rich or lean conditions.......your Colortune spark plug will tell you for sure. If you have a light blue or white-ish flame, intermittent flame, and/or intermittent flashes of yellow within an otherwise white-ish flame, then your fuel mixture is too lean.
     
  4. Jetfixer

    Jetfixer Well-Known Member

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    Your carbs are NOT synched right or you have a vacuum leak (usually intake boots or gaskets)
     
  5. Jetfixer

    Jetfixer Well-Known Member

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    If idle is high like you describe one of your carbs is putting more fuel in than the others ( it settles down by adjusting knob ). You will need either the 4 vacuum gauge set up( MY preference) or build yourself the 2 bottle synch manometer .
     
  6. rocs82650

    rocs82650 Well-Known Member

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    Did you bench synch each rack after you cleaned them?

    Gary H.
     
  7. joejr2

    joejr2 Active Member Premium Member

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    I bench synched with a sliver of plastic card before I reinstalled the carbs. New throttle shaft seals and an immaculate
    cleaning job. Today I pulled the plugs and examined them. #1-light soot cleaned up with a toothbrush, #2- soot just a
    bit heavier, #3- very light soot,wet with gas, #4- same as #3. I cleaned them and replaced them and tested for spark.
    All the plugs were getting a strong spark on the tester. I changed the air filter from a foam one to paper and started it, it idled
    faster than before and I turned it down to 1.25 K from 2k. I remembered that when I disassembled the carbs before cleaning
    the mixture screws were set at 1-1.5 turns from bottom. When I reset them I used the standard 2.5 turns out from bottom. Maybe I set them
    too rich. Should I turn 1+2 in .25 turns and 3+4 .5 turns in to lean the mixture ? And, what comes first, adjusting the mixture or
    synchronizing the carbs ? Yes, I set the valve shims first. I have the 2 bottle set-up.
     
  8. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    How many turns the idle mixture screws get depends on the thread pitch of the screws. Fine gets 2.5 turns, coarse gets 1.5.
    Does the Maxim have a YICS engine, or a non-YICS engine?
    More importantly are the idle mix screws fine pitch, or coarse?

    [​IMG]
     
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  9. joejr2

    joejr2 Active Member Premium Member

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    I'll have to pull one of them in the morning and see.Thanks
     
  10. Stumplifter

    Stumplifter Well-Known Member

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    Correct me if I am wrong; if your valve clearances are out of spec - this to can create incomplete combustion
     
  11. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Correct.
     
  12. MN-Maxims

    MN-Maxims St. Paul Minnesota

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    Compression numbers may help understand the condition of the engine. Low compression on a couple of cylinders won't help matters much either.
     
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  13. rocs82650

    rocs82650 Well-Known Member

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    Gary H.
     
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  14. MN-Maxims

    MN-Maxims St. Paul Minnesota

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    The integrity of the engine is good seal on all cylinders. If there are compression issues there will be tuning and scyncing issues.
     
  15. rocs82650

    rocs82650 Well-Known Member

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    +1. Has compression been tested?

    Gary H.
     
  16. joejr2

    joejr2 Active Member Premium Member

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    the compression tested 118, 122, 120, 119 lbs. I tried synchronizing the carbs, but the yics tool I purchased
    on ebay ( an aluminun rod with strategically placed "0" rings ) didn't work, the "0" rings fell off. But not before I messed
    up the bench synch. so, I turned in the mixture screws, 1+2 one quarter and 3+4 one half turn. I pulled the carbs, bench synched
    them again with a strip of credit card and reinstalled them. this time the bike ran more smoothly. The idle held at about 1.25 k
    and rose to 1.75 k at the first stop light after a 10 mile run but dropped to 1.25 k when I goosed the throttle. The next move will
    be building a home made yics tool that will actually block off the ports. The first thing I did on that engine was to swap the valve
    shims around to put them in spec.
     
  17. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    You don't need the YICS blocking tool to do a running synch.
     
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  18. AZxj750R

    AZxj750R New Member

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    Hi Why do you not need the YICS Blocking tool to sync carb's while running? Thanks I know this is an old post
     
  19. XJ550H

    XJ550H Well-Known Member Premium Member

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    general consensus is it is not needed. without tool you are realworld tune as bike is not riden with tool in place. not using tool will get you where you need to be.
    if you are racing you may want to use the tool for tha added 100th of a second.

    if you chose the tool make sure bore is clean and the tiny holes into head are clear.
     
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  20. Minimutly

    Minimutly Well-Known Member

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    Plus one, don't bother with the tool. If you were racing you still wouldn't use it.
    Most peeps on here use a colortune to set mixture screws. I do it by ear, but it's not easy, and not guaranteed.
     
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