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XJ DIY How-To Instructions

DIY technical writeup.

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  1. Dan Gardner
    Sticky

    HOW TO: Repair plastic side covers

    Dan Gardner, Mar 27, 2022
    Replies:
    7
    Views:
    2,041
    Roast644
    Nov 3, 2023
  2. CaptNemo
    Sticky

    LCD Screen

    CaptNemo, Jan 2, 2009 ... 2
    Replies:
    28
    Views:
    9,929
    Rooster53
    Oct 18, 2023
  3. mark1911
    Sticky

    Homemade fuel level adjustment YM-01312 tool and adapter for Mikuni carbs

    mark1911, Apr 15, 2021
    Replies:
    2
    Views:
    3,158
    chris123
    Aug 26, 2023
  4. SQLGuy
    Sticky

    How to convert to LED's and still have everything work

    SQLGuy, Nov 7, 2008 ... 4 5 6
    Replies:
    117
    Views:
    73,602
    Tim morris
    Jul 28, 2023
  5. bigfitz52
    Sticky

    Why You NEED TO REPLACE Original brake lines w/pics

    bigfitz52, Feb 17, 2013 ... 2 3 4
    Replies:
    73
    Views:
    38,772
    DarinAdkins
    Jan 20, 2023
  6. Chorca
    Sticky

    Doing the 750 Seca's Forks.. (Rebuild.. now a HOW TO!)

    Chorca, Jun 11, 2009 ... 5 6 7
    Replies:
    132
    Views:
    99,021
    Johnius
    Dec 27, 2022
  7. Gamuru
    Sticky

    HOW TO: Test your starter circuit

    Gamuru, Jan 23, 2008 ... 2 3
    Replies:
    49
    Views:
    53,626
    Brickiejase
    Dec 18, 2022
  8. Nuch
    Sticky

    1985(86) XJ700 Caliper Rebuild

    Nuch, Jan 30, 2018 ... 2 3
    Replies:
    41
    Views:
    11,603
    Jeff Stablet
    Jun 25, 2022
  9. bigfitz52
    Sticky

    Tach Gear Housing Oil Seal replacement w/pics

    bigfitz52, Jul 12, 2009 ... 2
    Replies:
    38
    Views:
    30,905
    DaygloDavid
    Jun 17, 2022
  10. k-moe
    Sticky

    What WD-40 is Really for

    k-moe, Nov 21, 2020
    Replies:
    7
    Views:
    2,911
    cgutz
    Aug 11, 2021
  11. bigfitz52
    Sticky

    CLUTCHES 101-Part 1: the 400/550/600s with pics

    bigfitz52, Jan 29, 2011 ... 3 4 5
    Replies:
    98
    Views:
    64,126
    Franz
    Jul 12, 2021
  12. k-moe
    Locked Sticky

    Thread Placement: What Goes Where.

    k-moe, Aug 22, 2020
    Replies:
    1
    Views:
    1,700
    k-moe
    Mar 16, 2021
  13. Franz
    Sticky

    Rotor Locking Tool Fitment

    Franz, Feb 7, 2021 ... 2
    Replies:
    21
    Views:
    3,930
    lostboy
    Feb 12, 2021
  14. bigfitz52
    Sticky

    Rebuilding the Yamaha Vacuum Fuel Valve w/pics

    bigfitz52, May 9, 2010 ... 2 3 4
    Replies:
    76
    Views:
    95,667
    Lanpoop
    Jan 8, 2021
  15. k-moe
    Locked Sticky

    Read This First

    k-moe, Mar 13, 2017
    Replies:
    1
    Views:
    11,325
    k-moe
    Sep 28, 2020
  16. Nuch
    Sticky

    Another Tach Gear Housing Oil Seal Replacement!!!

    Nuch, Mar 26, 2018
    Replies:
    13
    Views:
    3,811
    bigfitz52
    Aug 26, 2020
  17. hogfiddles
    Sticky

    1982 XJ650RJ Seat Cover Replacement

    hogfiddles, Apr 1, 2020
    Replies:
    17
    Views:
    3,767
    hogfiddles
    Jul 10, 2020
  18. Gamuru
    Sticky

    How-To Links (now with links that work)

    Gamuru, Mar 21, 2008 ... 2
    Replies:
    26
    Views:
    31,914
    Dre42
    Jul 7, 2020
  19. darkfibre
    Sticky

    TCI rebuild thread.

    darkfibre, Jun 23, 2012 ... 2
    Replies:
    32
    Views:
    13,753
    XJ550H
    Jun 8, 2020
  20. tskaz
    Sticky

    Replacing your starter motor brushes w/ pics

    tskaz, Mar 30, 2014 ... 2
    Replies:
    32
    Views:
    26,636
    Andrew Nichols
    Apr 24, 2020
  21. osprey1000
    Sticky

    Why you need to rebuild your caliper and M/C w/pics

    osprey1000, Feb 17, 2013 ... 2
    Replies:
    22
    Views:
    13,298
    coltblade
    Feb 29, 2020
  22. LarryMc
    Sticky

    Clutch rattle fix (XJ550)

    LarryMc, Nov 21, 2017
    Replies:
    3
    Views:
    4,254
    LarryMc
    Aug 23, 2019
  23. BigT
    Sticky

    Dissolving broken bolt with alum

    BigT, Mar 1, 2017
    Replies:
    19
    Views:
    7,394
    k-moe
    Aug 23, 2019
  24. k-moe
    Sticky

    Bleeding the XJ750 Seca Front Brakes

    k-moe, Jun 30, 2019
    Replies:
    6
    Views:
    3,436
    Franz
    Jul 1, 2019
  25. 750E-II_29Rbloke
    Sticky

    XJ900RK Anti-Dive stripdown how-to with pics...

    750E-II_29Rbloke, Dec 5, 2013
    Replies:
    12
    Views:
    6,425
    Polock
    Nov 22, 2018
  26. hogfiddles
    Sticky

    Rear shock stud end repair

    hogfiddles, Jun 9, 2015
    Replies:
    19
    Views:
    6,839
    Paul Howells
    Sep 17, 2018
  27. tabaka45
    Sticky

    Replacing Alternator Seals in XJ700N with Pictures (applies to all XJ models)

    tabaka45, Jan 3, 2017
    Replies:
    8
    Views:
    5,251
    k-moe
    Jun 12, 2018
  28. bigfitz52
    Sticky

    REAR WHEEL BEARING REPLACEMENT: How-To w/Pics

    bigfitz52, Dec 28, 2011 ... 2
    Replies:
    29
    Views:
    22,008
    Brenden
    May 19, 2018
  29. RickCoMatic
    Sticky

    Your Fuse Box -- A Ticking Bomb??? By: Rick Massey

    RickCoMatic, Sep 23, 2006 ... 2
    Replies:
    22
    Views:
    21,926
    RCHER
    Apr 26, 2018
  30. cds1984
    Locked Sticky

    XJ750 Engine removal and split - Pictures.

    cds1984, Jul 7, 2012 ... 2 3
    Replies:
    47
    Views:
    56,158
    hogfiddles
    Dec 12, 2017
  31. hogfiddles
    Locked Sticky

    Bigfitz's AIRHEAD VALVE ADJUSTMENT with Pics - parts I & II

    hogfiddles, Aug 20, 2017
    Replies:
    9
    Views:
    10,850
    hogfiddles
    Aug 21, 2017
  32. hogfiddles
    Locked Sticky

    Bigfitz's 550r: 150mph speedo retrofit

    hogfiddles, Aug 21, 2017
    Replies:
    1
    Views:
    3,574
    hogfiddles
    Aug 21, 2017
  33. hogfiddles
    Locked Sticky

    bigfitz's Seca 550 Instrument Cluster Teardown

    hogfiddles, Aug 21, 2017
    Replies:
    2
    Views:
    4,766
    hogfiddles
    Aug 21, 2017
  34. bigfitz52
    Locked Sticky

    AIRHEAD VALVE ADJUSTMENT with Pics

    bigfitz52, Jan 6, 2009 ... 15 16 17
    Replies:
    333
    Views:
    283,425
    k-moe
    Aug 18, 2017
  35. hogfiddles
    Locked Sticky

    Wheel Bearing Replacement

    hogfiddles, Aug 17, 2017
    Replies:
    0
    Views:
    2,583
    hogfiddles
    Aug 17, 2017
  36. k-moe
    Sticky

    How to Use a Multimeter and Read Schematics and Wiring Diagrams.

    k-moe, Jul 25, 2015
    Replies:
    3
    Views:
    5,094
    BABAKU
    Jul 15, 2017
  37. Doublebourbon
    Sticky

    Dirt Cheap Manometer

    Doublebourbon, Aug 5, 2016
    Replies:
    9
    Views:
    3,425
    Doublebourbon
    Aug 24, 2016
  38. bigfitz52
    Sticky

    AIRHEAD VALVE ADJUSTMENT Part 2: The Tool vs. ZipTie -w/pics

    bigfitz52, Dec 19, 2010 ... 2
    Replies:
    27
    Views:
    32,617
    XJ550H
    Apr 27, 2016
  39. RickCoMatic
    Sticky

    Old School Method of One Vacuum Gauge Carb Sync

    RickCoMatic, Sep 16, 2006 ... 2
    Replies:
    29
    Views:
    38,807
    Steve R
    Aug 13, 2015
  40. RickCoMatic
    Sticky

    Clutch Adjustment & Clutch Cable Replacement Procedure

    RickCoMatic, Nov 23, 2006 ... 2 3 4
    Replies:
    73
    Views:
    81,068
    bigfitz52
    Oct 27, 2011
  41. RickCoMatic
    Locked Sticky

    Clean Your Own Carb's - The Whole 9 Yards - by: Rick Massey

    RickCoMatic, Jan 2, 2007 ... 3 4 5
    Replies:
    93
    Views:
    260,771
    RickCoMatic
    Jul 15, 2010
  42. RickCoMatic
    Sticky

    "Clean Your Own Carbs!" Old School Method by: Rick Massey

    RickCoMatic, Aug 28, 2006 ... 2
    Replies:
    37
    Views:
    46,557
    joshua
    Sep 29, 2009
  43. Tim White

    New Wiring Harness 1982 750 Maxim

    Tim White, Apr 30, 2018
    Replies:
    11
    Views:
    2,435
    Franz
    Oct 31, 2023
  44. Jake Bane

    650 seca engine removal

    Jake Bane, Sep 20, 2023
    Replies:
    6
    Views:
    431
    Jake Bane
    Oct 21, 2023
  45. Gamuru

    HOW TO: Bench-synch your carbs

    Gamuru, Sep 6, 2007 ... 3 4 5
    Replies:
    87
    Views:
    87,800
    chacal
    Oct 20, 2023
  46. wrenchsnappah22

    Electrical issues... stator

    wrenchsnappah22, Oct 7, 2023
    Replies:
    2
    Views:
    245
    short_circutz
    Oct 8, 2023
  47. Bobby Wilson

    1982 Yamaha XJ1100 Wiring Question

    Bobby Wilson, Oct 7, 2023
    Replies:
    4
    Views:
    273
    chacal
    Oct 7, 2023
  48. John withey

    Air intake tubes

    John withey, Jul 7, 2023
    Replies:
    5
    Views:
    585
    Melnic
    Oct 3, 2023
  49. Dan Gardner

    HOW TO: Test ignition coils and plug caps

    Dan Gardner, Jan 30, 2022
    Replies:
    8
    Views:
    3,526
    chris123
    Sep 1, 2023
  50. nablats

    valve clearances - xj650 (uk) differs from usa??

    nablats, Jul 31, 2023 ... 2
    Replies:
    23
    Views:
    1,486
    DaygloDavid
    Aug 26, 2023
  51. Switz1

    Polishing Aluminium

    Switz1, Feb 24, 2007 ... 2
    Replies:
    31
    Views:
    16,680
    Melnic
    Aug 22, 2023
  52. tabaka45

    Fork Seals, 85 XJ700N, picture heavy

    tabaka45, Dec 23, 2015 ... 2 3
    Replies:
    43
    Views:
    12,315
    Dan Gardner
    Aug 13, 2023
  53. Jason Piccolo

    Flashers!

    Jason Piccolo, Jul 10, 2022
    Replies:
    4
    Views:
    806
    WhiteArthur
    Jul 30, 2023
  54. Weezil51

    Starter button

    Weezil51, Jul 27, 2023
    Replies:
    2
    Views:
    431
    chris123
    Jul 28, 2023
  55. Gutter

    Steering head bearing replacement

    Gutter, Apr 13, 2023
    Replies:
    4
    Views:
    548
    Timbox
    Apr 20, 2023
  56. CanadianXJ650

    XJ650 Wheel bearing replacement Tool

    CanadianXJ650, Feb 18, 2023
    Replies:
    8
    Views:
    965
    Dan Gardner
    Feb 28, 2023
  57. Dan Gardner

    Oil Filter Assembly Install Detail

    Dan Gardner, Sep 30, 2021
    Replies:
    7
    Views:
    2,573
    Franz
    Jan 17, 2023
  58. Simmy

    Centre Stand Spring

    Simmy, Jan 3, 2023
    Replies:
    1
    Views:
    641
    lostboy
    Jan 3, 2023
  59. Barnesto

    1980 xj650 maxim, bill of sale, finding full VIN #

    Barnesto, Nov 25, 2022
    Replies:
    1
    Views:
    613
    Rooster53
    Nov 26, 2022
  60. elderwood

    82xj1100j shifter wont work help please

    elderwood, Sep 10, 2022
    Replies:
    2
    Views:
    576
    elderwood
    Oct 5, 2022
  61. elderwood

    signals 82 xj1100j

    elderwood, Oct 4, 2022
    Replies:
    0
    Views:
    602
    elderwood
    Oct 4, 2022
  62. Viking_317

    Higher rpm

    Viking_317, Aug 1, 2022 ... 2
    Replies:
    24
    Views:
    1,909
    Viking_317
    Sep 25, 2022
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