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XJ DIY How-To Instructions

DIY technical writeup.

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  1. bigfitz52
    Locked Sticky

    AIRHEAD VALVE ADJUSTMENT with Pics

    bigfitz52, Jan 6, 2009 ... 15 16 17
    Replies:
    333
    Views:
    286,508
    k-moe
    Aug 18, 2017
  2. RickCoMatic
    Locked Sticky

    Clean Your Own Carb's - The Whole 9 Yards - by: Rick Massey

    RickCoMatic, Jan 2, 2007 ... 3 4 5
    Replies:
    93
    Views:
    261,452
    RickCoMatic
    Jul 15, 2010
  3. Chorca
    Sticky

    Doing the 750 Seca's Forks.. (Rebuild.. now a HOW TO!)

    Chorca, Jun 11, 2009 ... 5 6 7
    Replies:
    132
    Views:
    100,386
    Johnius
    Dec 27, 2022
  4. bigfitz52
    Sticky

    Rebuilding the Yamaha Vacuum Fuel Valve w/pics

    bigfitz52, May 9, 2010 ... 2 3 4
    Replies:
    76
    Views:
    96,726
    Lanpoop
    Jan 8, 2021
  5. RickCoMatic
    Sticky

    Clutch Adjustment & Clutch Cable Replacement Procedure

    RickCoMatic, Nov 23, 2006 ... 2 3 4
    Replies:
    73
    Views:
    81,762
    bigfitz52
    Oct 27, 2011
  6. SQLGuy
    Sticky

    How to convert to LED's and still have everything work

    SQLGuy, Nov 7, 2008 ... 4 5 6
    Replies:
    117
    Views:
    75,527
    Tim morris
    Jul 28, 2023
  7. bigfitz52
    Sticky

    CLUTCHES 101-Part 1: the 400/550/600s with pics

    bigfitz52, Jan 29, 2011 ... 3 4 5
    Replies:
    98
    Views:
    65,389
    Franz
    Jul 12, 2021
  8. cds1984
    Locked Sticky

    XJ750 Engine removal and split - Pictures.

    cds1984, Jul 7, 2012 ... 2 3
    Replies:
    47
    Views:
    57,129
    hogfiddles
    Dec 12, 2017
  9. Gamuru
    Sticky

    HOW TO: Test your starter circuit

    Gamuru, Jan 23, 2008 ... 2 3
    Replies:
    49
    Views:
    55,570
    Brickiejase
    Dec 18, 2022
  10. RickCoMatic
    Sticky

    "Clean Your Own Carbs!" Old School Method by: Rick Massey

    RickCoMatic, Aug 28, 2006 ... 2
    Replies:
    37
    Views:
    46,751
    joshua
    Sep 29, 2009
  11. bigfitz52
    Sticky

    Why You NEED TO REPLACE Original brake lines w/pics

    bigfitz52, Feb 17, 2013 ... 2 3 4
    Replies:
    73
    Views:
    39,809
    DarinAdkins
    Jan 20, 2023
  12. RickCoMatic
    Sticky

    Old School Method of One Vacuum Gauge Carb Sync

    RickCoMatic, Sep 16, 2006 ... 2
    Replies:
    29
    Views:
    39,485
    Steve R
    Aug 13, 2015
  13. bigfitz52
    Sticky

    AIRHEAD VALVE ADJUSTMENT Part 2: The Tool vs. ZipTie -w/pics

    bigfitz52, Dec 19, 2010 ... 2
    Replies:
    27
    Views:
    33,120
    XJ550H
    Apr 27, 2016
  14. Gamuru
    Sticky

    How-To Links (now with links that work)

    Gamuru, Mar 21, 2008 ... 2
    Replies:
    26
    Views:
    32,110
    Dre42
    Jul 7, 2020
  15. bigfitz52
    Sticky

    Tach Gear Housing Oil Seal replacement w/pics

    bigfitz52, Jul 12, 2009 ... 2
    Replies:
    38
    Views:
    31,358
    DaygloDavid
    Jun 17, 2022
  16. tskaz
    Sticky

    Replacing your starter motor brushes w/ pics

    tskaz, Mar 30, 2014 ... 2
    Replies:
    32
    Views:
    27,679
    Andrew Nichols
    Apr 24, 2020
  17. bigfitz52
    Sticky

    REAR WHEEL BEARING REPLACEMENT: How-To w/Pics

    bigfitz52, Dec 28, 2011 ... 2
    Replies:
    29
    Views:
    22,680
    Brenden
    May 19, 2018
  18. RickCoMatic
    Sticky

    Your Fuse Box -- A Ticking Bomb??? By: Rick Massey

    RickCoMatic, Sep 23, 2006 ... 2
    Replies:
    22
    Views:
    22,144
    RCHER
    Apr 26, 2018
  19. darkfibre
    Sticky

    TCI rebuild thread.

    darkfibre, Jun 23, 2012 ... 2
    Replies:
    32
    Views:
    14,135
    XJ550H
    Jun 8, 2020
  20. osprey1000
    Sticky

    Why you need to rebuild your caliper and M/C w/pics

    osprey1000, Feb 17, 2013 ... 2
    Replies:
    22
    Views:
    13,594
    coltblade
    Feb 29, 2020
  21. Nuch
    Sticky

    1985(86) XJ700 Caliper Rebuild

    Nuch, Jan 30, 2018 ... 2 3
    Replies:
    41
    Views:
    12,308
    Jeff Stablet
    Jun 25, 2022
  22. hogfiddles
    Locked Sticky

    Bigfitz's AIRHEAD VALVE ADJUSTMENT with Pics - parts I & II

    hogfiddles, Aug 20, 2017
    Replies:
    9
    Views:
    11,684
    hogfiddles
    Aug 21, 2017
  23. k-moe
    Locked Sticky

    Read This First

    k-moe, Mar 13, 2017
    Replies:
    1
    Views:
    11,672
    k-moe
    Sep 28, 2020
  24. CaptNemo
    Sticky

    LCD Screen

    CaptNemo, Jan 2, 2009 ... 2
    Replies:
    28
    Views:
    10,271
    Rooster53
    Oct 18, 2023
  25. BigT
    Sticky

    Dissolving broken bolt with alum

    BigT, Mar 1, 2017
    Replies:
    19
    Views:
    7,831
    k-moe
    Aug 23, 2019
  26. hogfiddles
    Sticky

    Rear shock stud end repair

    hogfiddles, Jun 9, 2015
    Replies:
    19
    Views:
    7,204
    Paul Howells
    Sep 17, 2018
  27. 750E-II_29Rbloke
    Sticky

    XJ900RK Anti-Dive stripdown how-to with pics...

    750E-II_29Rbloke, Dec 5, 2013
    Replies:
    12
    Views:
    6,696
    Polock
    Nov 22, 2018
  28. tabaka45
    Sticky

    Replacing Alternator Seals in XJ700N with Pictures (applies to all XJ models)

    tabaka45, Jan 3, 2017
    Replies:
    8
    Views:
    5,573
    k-moe
    Jun 12, 2018
  29. k-moe
    Sticky

    How to Use a Multimeter and Read Schematics and Wiring Diagrams.

    k-moe, Jul 25, 2015
    Replies:
    3
    Views:
    5,243
    BABAKU
    Jul 15, 2017
  30. hogfiddles
    Locked Sticky

    bigfitz's Seca 550 Instrument Cluster Teardown

    hogfiddles, Aug 21, 2017
    Replies:
    2
    Views:
    4,961
    hogfiddles
    Aug 21, 2017
  31. LarryMc
    Sticky

    Clutch rattle fix (XJ550)

    LarryMc, Nov 21, 2017
    Replies:
    3
    Views:
    4,519
    LarryMc
    Aug 23, 2019
  32. Franz
    Sticky

    Rotor Locking Tool Fitment

    Franz, Feb 7, 2021 ... 2
    Replies:
    21
    Views:
    4,133
    lostboy
    Feb 12, 2021
  33. Nuch
    Sticky

    Another Tach Gear Housing Oil Seal Replacement!!!

    Nuch, Mar 26, 2018
    Replies:
    13
    Views:
    4,051
    bigfitz52
    Aug 26, 2020
  34. hogfiddles
    Sticky

    1982 XJ650RJ Seat Cover Replacement

    hogfiddles, Apr 1, 2020
    Replies:
    17
    Views:
    3,941
    hogfiddles
    Jul 10, 2020
  35. mark1911
    Sticky

    Homemade fuel level adjustment YM-01312 tool and adapter for Mikuni carbs

    mark1911, Apr 15, 2021
    Replies:
    2
    Views:
    3,740
    chris123
    Aug 26, 2023
  36. hogfiddles
    Locked Sticky

    Bigfitz's 550r: 150mph speedo retrofit

    hogfiddles, Aug 21, 2017
    Replies:
    1
    Views:
    3,704
    hogfiddles
    Aug 21, 2017
  37. k-moe
    Sticky

    Bleeding the XJ750 Seca Front Brakes

    k-moe, Jun 30, 2019
    Replies:
    6
    Views:
    3,655
    Franz
    Jul 1, 2019
  38. Doublebourbon
    Sticky

    Dirt Cheap Manometer

    Doublebourbon, Aug 5, 2016
    Replies:
    9
    Views:
    3,547
    Doublebourbon
    Aug 24, 2016
  39. k-moe
    Sticky

    What WD-40 is Really for

    k-moe, Nov 21, 2020
    Replies:
    7
    Views:
    3,172
    cgutz
    Aug 11, 2021
  40. Dan Gardner
    Sticky

    HOW TO: Repair plastic side covers

    Dan Gardner, Mar 27, 2022
    Replies:
    7
    Views:
    2,690
    Roast644
    Nov 3, 2023
  41. hogfiddles
    Locked Sticky

    Wheel Bearing Replacement

    hogfiddles, Aug 17, 2017
    Replies:
    0
    Views:
    2,667
    hogfiddles
    Aug 17, 2017
  42. k-moe
    Locked Sticky

    Thread Placement: What Goes Where.

    k-moe, Aug 22, 2020
    Replies:
    1
    Views:
    1,774
    k-moe
    Mar 16, 2021
  43. Gamuru

    HOW TO: Change your fork seals

    Gamuru, Mar 9, 2008 ... 2 3 4
    Replies:
    77
    Views:
    106,444
    timotheos
    Jul 26, 2021
  44. Gamuru

    HOW TO: Bench-synch your carbs

    Gamuru, Sep 6, 2007 ... 3 4 5
    Replies:
    87
    Views:
    89,248
    chacal
    Oct 20, 2023
  45. Gamuru

    HOW TO: Clean the Enrichment Circuit Well

    Gamuru, Apr 6, 2008 ... 2 3
    Replies:
    53
    Views:
    67,806
    wgul
    Nov 24, 2017
  46. Gamuru

    HOW TO: Install an aftermarket fuse box

    Gamuru, Sep 5, 2007 ... 2 3
    Replies:
    59
    Views:
    57,979
    Scottie1
    Mar 14, 2018
  47. bigfitz52

    Speedo and Tach dissection with pics

    bigfitz52, Feb 7, 2009 ... 2 3
    Replies:
    59
    Views:
    47,181
    hogfiddles
    Jan 31, 2021
  48. SQLGuy

    How To: Ignition Troubleshooting

    SQLGuy, Nov 21, 2009 ... 2
    Replies:
    20
    Views:
    45,016
    k-moe
    Mar 28, 2016
  49. Gamuru

    HOW TO: Rebuild Your Master Cylinder

    Gamuru, May 31, 2009 ... 2 3
    Replies:
    47
    Views:
    41,146
    tj.
    Aug 25, 2019
  50. bigfitz52

    MIKUNI CARBS, Part 1: EXPLODED VIEW, with pics

    bigfitz52, Apr 24, 2011
    Replies:
    8
    Views:
    36,312
    FrankBlack
    Jul 22, 2012
  51. greggvickrey

    How To: Make a 2 bottle synch tool

    greggvickrey, Feb 23, 2009 ... 2 3
    Replies:
    50
    Views:
    31,666
    tabaka45
    Jun 26, 2012
  52. bigfitz52

    VALVE COVER REFURB: Step-by-step with pics

    bigfitz52, Dec 6, 2009 ... 2
    Replies:
    39
    Views:
    27,383
    May_J_Aaron
    Jul 10, 2019
  53. Metal_Bob

    Center Stand Trick for new riders or new to center stands

    Metal_Bob, Aug 21, 2010 ... 2 3 4
    Replies:
    76
    Views:
    23,781
    Lightcs1776
    Jun 16, 2016
  54. Gamuru

    HOW TO: Install a fuel filter

    Gamuru, Sep 5, 2007 ... 2
    Replies:
    20
    Views:
    21,680
    quebecois59
    Jan 24, 2013
  55. MiniMax

    PDF XJ550 Manual

    MiniMax, Sep 11, 2007
    Replies:
    11
    Views:
    21,503
    lacucaracha
    Mar 15, 2013
  56. iwingameover

    DIY LED/Digital Fuel gauge

    iwingameover, May 18, 2010
    Replies:
    17
    Views:
    19,199
    XJ550H
    Feb 16, 2016
  57. Gamuru

    HOW TO: Replace instrument cluster light bulbs

    Gamuru, Oct 5, 2007
    Replies:
    17
    Views:
    18,649
    Seca8814
    Mar 10, 2022
  58. Switz1

    Polishing Aluminium

    Switz1, Feb 24, 2007 ... 2
    Replies:
    32
    Views:
    17,091
    Melnic
    Jan 8, 2024
  59. KiwiXJ750D

    $5 Carb sync tool

    KiwiXJ750D, Apr 29, 2007
    Replies:
    19
    Views:
    16,342
    bigfitz52
    Mar 31, 2014
  60. tumbleweed_biff

    Test Drive / Ride Liability Waiver

    tumbleweed_biff, May 29, 2012
    Replies:
    4
    Views:
    16,049
    Rickinduncan
    May 30, 2012
  61. albert311

    carb float adjustment

    albert311, Jan 1, 2008
    Replies:
    19
    Views:
    14,598
    Chitwood
    Apr 19, 2018
  62. Gamuru

    HOW TO: Install a headlight modulator

    Gamuru, Oct 1, 2007 ... 2
    Replies:
    36
    Views:
    14,460
    bigfitz52
    Sep 22, 2013
Showing threads 1 to 20 of 348

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