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82 Maxim XJ1100 Dark Knight Build

Discussion in 'XJ Modifications' started by David Cormier, Aug 23, 2016.

  1. David Cormier

    David Cormier Active Member

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    And I started playing hockey so yes it's going to be a battle to finish this thing.
     
  2. David Cormier

    David Cormier Active Member

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    So I've been pouring over the forums and threads and stumbled on the spin on oil filter conversion. I'd like to do this on my bike as I plan to drain it and need to replace a few seals anyway. Where can I order the spin on oil filter conversion that I've seen on here ??
     
  3. MattiThundrrr

    MattiThundrrr Not a guru

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    Xj4ever - the link is at the top right corner of the page.
     
  4. David Cormier

    David Cormier Active Member

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    So I finally have some progress and a welder coming in the morning to build my supports !! So I've taped up where I want the fender with spacers underneath it for clearance.

    The dark line is a potential cut spot but I'm not too sure of the back end cut just yet. image.jpeg image.jpeg
     
  5. David Cormier

    David Cormier Active Member

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    So sadly the welder didn't read my messages entirely. Regardless I have some progress !!

    The seat plate has been welded. I put it at a the back of the frame and I will have to fabricate a front bracket for it later.

    The cut pipe ends have been covered and smoothed around.

    Seeing all this done I might take a welding course in the spring for future projects.

    image.jpeg image.jpeg image.jpeg
     
  6. desmotom

    desmotom Active Member

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    Heavy duty plate!
     
  7. David Cormier

    David Cormier Active Member

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    The welder said 1/4" plate so I got 1/4" plate. Second welder came tonight and I should have my fender supports done by the weekend ! Pumped to finally see some serious progress and and then its off to paint followed by rewiring.
     
    desmotom and Stumplifter like this.
  8. David Cormier

    David Cormier Active Member

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    So my supports turned into a more simple necessity than anything. Plus I didn't want to spend a fortune getting them built so here they are
    image.jpeg image.jpeg

    I realized I shouldn't be too worried about them as my exhaust will more or less cover them. I think I'll be building exhaust hangers either from the shock mounts or where the rear sets used to be.

    Held the exhaust up to get an idea but I'm not sure on the angle I want them to be at but not flat like they were stock.
    image.jpeg
    Everything will be going gloss black with nothing shiny or chrome left on the bike. All black with a single blue racing stripe down the middle of everything.
     
  9. MattiThundrrr

    MattiThundrrr Not a guru

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    I can't wait to hear the 1100 with that fart cannon you've got! Should sound pretty evil.
     
  10. David Cormier

    David Cormier Active Member

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    Yeah I've had a buddies give me grief over it but I have always loved riding my sport bike when you reach that drone on the throttle. I needed a cruiser/bobber to slow me down a bit. I think they'll make the final design but I'm not fully sold yet.
     
  11. asg

    asg New Member

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    Just bought a xj1100 here in Calgary... would love to check out your build sometime
     
  12. JohnStonePhoto

    JohnStonePhoto Member

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    Plus to you for your creative mind but sad to see a complete machine chopped up.

    I can see where your going with the build and anxious to see more. And, hopefully a video at the end to see her screaming down the road.

    Here's a guy that did a 4 to 1 with an Akrapovic. Sounds good, your 1100 is near twice as big so it should sound twice as nice!
     
  13. David Cormier

    David Cormier Active Member

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    It'd be great to meet a fellow builder locally. Shoot me an email with what you picked up ! Drevillp@hotmail.com
     
  14. David Cormier

    David Cormier Active Member

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    Thanks for that link ! That does sound awesome ! The bike needed some talc and I needed a new project, stock is not for me. I've spent plenty of time in Texas, if I get down again I'll need to see your machine.
     
  15. David Cormier

    David Cormier Active Member

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    Hey asg,
    Whereabouts in the city are you ??
     
  16. David Cormier

    David Cormier Active Member

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    Well I've finally managed to find some time to live in the garage while the fiancée is at work.

    My fenders have been cut and should see paint this week. I'll post pics of them later.

    Over the holidays I've got my wheels painted, rotor centres painted, bars ordered, lower forks painted and the custom rear fender mounts all cleaned up. Painting was the easy part, cleaning off the 30ish years of grime was time consuming.

    Oh and I reassembled my carbs which will likely need to be pulled for new jest once the build is complete for a tune.

    Let me know your thoughts

    IMG_8039.JPG IMG_8029.JPG IMG_8034.JPG
     
  17. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Did you rebuild the forks before you painted the lowers?
     
  18. David Cormier

    David Cormier Active Member

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    The bike was fully functioning before I got into it. As for the forks I didn't remove them to paint them so I saw no reason to rebuild.

    However once complete the shop I go to is going to give it a full mechanical for me.
     
  19. David Cormier

    David Cormier Active Member

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    So I've got the wheels back on post paint and I'm loving the way it's coming together. I discovered I have to get new pads for the rear for sure.
    One complete a full mechanical in the shop is in order.
    IMG_8055.JPG IMG_8056.JPG IMG_8057.JPG
     
  20. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Stay away from shops. Nobody will do the work as thoroughly as you will.
    30 year old fork oil and seals that are likely on their last leg.
    Do all of the things now, so you aren't chasing your tail later.
     
    Scorpion1016 and Simmy like this.

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