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Badly pitted 83 seca 900 fork tubes

Discussion in 'XJ Technical Chat' started by Rasput, Apr 14, 2020.

  1. Rasput

    Rasput Member

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    So I have an 83 seca 900 with inner fork tubes that have some pretty bad spots causing the seals to leak. I'm guessing that my options are to, A- get them re-hardchromed (no idea of anyone who does that in my area), B- replace them (very pricey), or C- swap them with an upgraded front end off of something else (no clue what would be compatible). Thoughts or suggestions are greatly appreciated.
     
  2. S10gto

    S10gto Member

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    Ebay. There is a set on now for under $150 with $40 shipping. Pics look to be in good shape.
     
  3. a100man

    a100man Well-Known Member

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    Dependng on your long-term use.. D- clean degrease and fill pits with super-glue - use a cocktail stick magnifying glass to get detailed view - rub back with 800 grit. Fit gaitors.
     
  4. bensalf

    bensalf Well-Known Member

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    as , a100man , says , done this several times now, its probably a 3to4 year fix but it works well.
    the first time , take the fork legs off, and keep them as a unit. you only need to work on the "swept part " of the fork tube.
    get a fine file , and gentle file all rust spots , level with the tube. then apply superglue to all rust bits, let dry for 24 hours , then rub down with 1200 grit wet and dry , carefully, until all is smooth with fork tubes,
    I've had great success with this method , no leaks , and passed the yearly mot inspection.
    give it a try.
    stu
     
  5. bensalf

    bensalf Well-Known Member

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    get a fine file , and gentle file all rust spots , level with the tube.
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    just to confirm, that would be a narrow flat needle file, just on the rust spots.
    stu
     
  6. Huntchuks

    Huntchuks Well-Known Member

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    I would think de-rusting the spots before covering with glue would be a good idea too.
     
  7. Kickaha

    Kickaha Active Member Premium Member

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    Done that before, worked fine, still weren't leaking a few years later
     
  8. Rasput

    Rasput Member

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    So the fork tubes I took off my bike are in very rough shape pitting wise, but the good news is that I have a spare set and I looked them over this morning and there are just a few rust spots. I'm gonna try the superglue method. Maybe I'll do a write up if there isn't one. Thanks for the info guys.
     
  9. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Pictures needed! This would be a great "how-to".
     

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