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XJ750 with pod filters?

Discussion in 'XJ Modifications' started by BikePike, Oct 23, 2013.

  1. BikePike

    BikePike New Member

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    Do pod filters work well with the XJ750?

    I've got a custom 4-1 (Same headers as the Motad system I think, but will have a custom megaphone can)

    Would like to go for pod filters for the look and louder induction noise, but don't want a loss of power, would it be possible to get it running well?

    Otherwise I'll just get a K&N filter in the stock airbox, how much will I need to alter the main jet for these?
     
  2. AndrewT009

    AndrewT009 New Member

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    A quick forum search will show you that pods are NOT easy to work with on these bikes. The CV carbs just don't seem to like them so if you are planning to head down that route, be prepared to do some re-jetting and experimentation to figure out what works for your particular set-up. That being said, there are several members who have switched to pod filters and had plenty of success with them.

    http://www.xjbikes.com/Forums/viewtopic ... ories.html

    That link is to a thread specifically for members to talk about their successes with pods on their particular machine.

    Many will tell you just to stick with the stock airbox, but I will say use the search function to learn as much as you can and if you feel you're up for the challenge, go for it! And if you do make the switch and get your machine running right, be sure to share your experience so that others in your shoes can have as much help as possible down the road!
     
    Bluntskull likes this.
  3. AndrewT009

    AndrewT009 New Member

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    Also, this may help for a jumping off point...

    "WHAT ABOUT RE-JETTING FOR PODS, ETC?:

    It's a question we get asked often and unfortunately, one that we cannot answer honestly about your specific bike besides with "it depends".

    Which is a nice way of saying "you're about to enter the seventh circle of hell......."!

    Carb jet tuning required by aftermarket modifications is somewhat of a black art, part science, part skill, part luck. It depends on the current state of tune of your engine, your altitude, the mix of aftermarket parts on your bike, etc........a lot of variables.

    The best advice we can offer is: Just Say No. Don't do it! Leave everything stock!

    But, since most people---with good reason, I might add---don't always listen to our well-intentioned advice, then the next best recommendation we can offer is: "if you want more power get a bigger bike!".

    And since that doesn't cut it with many owners, either, for the remaining stalwarts out there who insist on "experimenting" with aftermarket intake and exhaust systems, here's the best information that we've come across to give you some GUIDANCE, which you should take as just that, and not as ANSWERS, because it isn't!



    MAIN FUEL JET SIZE CHANGES NEEDED PER TYPICAL MODIFICATION:


    Typical Exhaust Changes:

    +2 main fuel jet size for custom 4-into-2 exhaust

    or

    +4 main fuel jet sizes for 4-into-1 exhaust

    or

    +4 main jet sizes for no muffler (open headers)


    Typical Intake Changes:

    +2 main fuel jet sizes for single K&N filter (inside a stock airbox)

    or

    +2 main fuel jet size for drilling holes in the airbox with stock filter

    or

    +4 main fuel jet sizes for individual pod filters (no airbox)


    Additional changes:

    - Add up all the main fuel jet size increases and subtract 2 sizes.

    - Decrease main fuel jet size by 2 sizes per every 2000' above sea level.

    - Under a mis-match condition, such as when using pod filters with a 100% stock exhaust, or 4-into-1 header with stock filter and air box, then subtract 2 main fuel jet sizes.



    PILOT FUEL JET SIZES CHANGES NEEDED PER TYPICAL MODIFICATION:

    Pilot fuel jet size changes are related only to the change in main fuel jet sizes according to the main fuel jet size formula described above. Note that this pilot fuel jet rule is for the main fuel jet size change BEFORE any main fuel jet altitude compensation is factored in:

    Increase the pilot fuel jet size +1 for every +3 main fuel jet size increases.

    Additional changes:

    - Decrease pilot fuel jet size by 1 for every 6000' above sea level.



    PRECAUTIONS:

    - Make sure your carbs are in perfect working order before making ANY jet changes....meaning fully cleaned internally and rebuilt, operating properly in their stock configuration, proper sized air jets and needles, etc. Otherwise, you'll like find that all of your efforts are going to be a HUGE waste of time.

    - Check plug color often and adjust as needed, 2 main fuel jet sizes at a time and 1 pilot fuel jet size at a time. Bright white plug insulators are a sign of an overly lean fuel mixture condition and WILL cause damage to your engine over time, up to and including engine seizure!

    - Synch the carbs after each jet change.

    - Make sure the floats are set correctly

    - Seriously consider purchasing a Colortune Plug Tuning kit.

    - You may find it necessary to make changes to the size or shimming of the main jet needle. There are no guidelines on what or how to do these changes, this is true trial-and-error tuning!



    EXAMPLE:

    A 1982 XJ750RJ Seca using an aftermarket Supertrapp 4-into-1 exhaust and a single K&N air filter in the stock, unmodified airbox. Bike is primarily operated at an altitude of 2600 feet above sea level.

    XJ750 Seca Stock Hitachi HSC32 Carb Jetting:

    #120 Main Fuel Jet
    #40 Pilot Fuel Jet
    #50 Main Air Jet
    #225 Pilot Air Jet
    Y-13 Needle


    MAIN FUEL JET SIZE CALCULATIONS:

    Changes made:

    Exhaust:
    4 into 1 with Supertrapp = +4 Sizes Main Fuel Jet

    Intake:
    K&N Pod Filters = +4 sizes Main Fuel Jet
    ----------------------------
    Equals: +8 main fuel jet sizes above baseline
    Subtract: -2 main fuel jet size per formula above
    ----------------------------
    Equals: +6 main fuel jet sizes due to modifications, thus:

    Stock main fuel jet size is: #120
    + 6 additional sizes
    = a #126 main fuel jet size
    ---------------------------
    Subtract: -2 main fuel jet sizes for Altitude of 2500' Average

    = #126 calculated from above
    -2 jet sizes for altitude adjustment

    = a #124 main fuel jet size.


    PILOT FUEL JET SIZE CALCULATIONS:

    The formula is: +1 pilot jet size increase for every +3 main jet sizes increased.

    Stock pilot fuel jet size is: #40
    + 2 additional jet sizes (since we went up +6 main fuel jet sizes before the altitude compensation was factored in):

    = a #42 pilot fuel jet size.

    Note that no altitude compensation is needed on the pilot fuel jet since our elevation is less than 6000' a-s-l.


    ------------------------------

    RESULT:

    A #124 Main and #42 Pilot is A GOOD STARTING POINT.

    ******************************************************"
    -Excerpt from Chacal's "Church of Clean"
     
    joshua9o9 likes this.
  4. Orange-n-Black

    Orange-n-Black Well-Known Member

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    +1, good answer.
     
  5. Zachary Austin Mealer

    Zachary Austin Mealer New Member

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    So when you say no muffler, it's that literal? Im leaving collector and removing muffler. Because I don't want bare heads. I guess it's between what this says
     
  6. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

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    I bet everyone wishes you still have mufflers
     
  7. Zachary Austin Mealer

    Zachary Austin Mealer New Member

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    I still have them, just not attached... ...lol
     

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