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I need help, sparkplug problem

Discussion in 'XJ Technical Chat' started by brplacid, Jun 2, 2012.

  1. brplacid

    brplacid New Member

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    I was riding home the other day and my sparkplug blew out, I had to limp home on three cylinders. I bought a new sparkplug but the plug is stripped and the sparkplug can just slide in and out. How in the world do I go about repairing that?
     
  2. MN-Maxims

    MN-Maxims St. Paul Minnesota

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    You need a heli coil repair kit. I think NAPA has them. Or you'll need to pull the head and bring it to the machine shop.

    MN
     
  3. RickCoMatic

    RickCoMatic Well-Known Member

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    You're not limited to Heli-Coil.

    http://www.timesert.com/html/sparkplug.html

    http://www.amazon.com/Perma-Plug-1-25-S ... B0025PMJHA

    http://shop.advanceautoparts.com/webapp ... GRP2016___

    Advance Auti has a Kit that is a New Sleeve --> NOT a HeliCoil.

    The Kit comes with everything you need to repair One Spark Plug Hole.

    To keep the Taps cuttings from entering the Cylinder do the job SLOW.
    • Grease the Tap.
    • Cut half-way down.
    • Withdraw the Tap and CLEAN it.
    ::: (I scrape-off the mess with a small screwdriver ... then, shoot the Tap Clean with Carb Cleaner) :::
    • Re-Grease the Tap.
    • Finish Tapping (cutting) the Hole for the Sleeve.
    +++ > USE THE RIGHT SLEEVE --> Read the Instructions.

    • Clean the Tapped Hole
    • Carb Cleaner or Alcohol

    +++ > Use a High-heat Ultra-strong PERMANENT Thread Locker from LockTite. NOT the stuff that comes with the Kit.
    • Install the Sleeve
    • Remove the Installation Tool
    • Stake with Second Tool provided.

    Editors note:

    I have used this Kit on a XJ-900.
    It works Great.
    Dont overtighten the Plug after the install.
    Use a Permanent High-temp Thread Locker or the sleeve might stay on the Plug when you Pull the Plug.
     
  4. adrian1

    adrian1 Active Member

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  5. brplacid

    brplacid New Member

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    Thanks guys, I appreciate the help
     

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