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creeping idle after riding

Discussion in 'XJ Technical Chat' started by mestnii, Jun 10, 2009.

  1. mestnii

    mestnii Member

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    I could have sworn I read another post on here with a member having the same problem as I, however, I can not find it for the life of me. So, here goes:

    I took my carbs off my bike to clean them again, install new o-rings in each of the carbs idle fuel mixture screws, reinstalled all throttle shaft o-ring with silicone grease, bench synch the carbs, set the floats to within 1mm below the gasket (according to my factory XJ 700 N manual) and reinstalled on the bike.

    I run through the entire vacuum synch procedure and get all 4 carbs pulling the same amount. Idle sits at 1050 - 1100. Colortune all of the cylinders so that I am getting blue flame on all.

    I go to ride it the next day and it is WONDERFUL, that is, for the first 20 minutes or so. After this my idle slowly starts to creep from 1100 to 1500 (over a period of 10 - 15 minutes). The idle adjustment screw is all the way out (there is space between the tip of the screw and the plate on carb 3 that is supposed to push up against it to control idle). When I am riding and pull the clutch in, the revs drop to 3000 normally, but after that take several seconds to drop down to 1500. Also, when taking off from a stand still the bike bogs down until I can twist the throttle a good amount and get the revs above 2000.

    I am stumped here. She rides PERFECTLY until I hit about 15 - 20 minutes in the saddle.

    Also, I believe this is pertinent information, when I downshift (even before the problem arises) to use the engine to slow down the bike will decelerate a minimal amount and the downshift is extremely smooth leading me to believe that it may be running too rich.

    All help is greatly appreciated (especially if anyone can point me in the direction of the post I am trying to find).
     
  2. stereomind

    stereomind Active Member

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    Sounds like you're getting extra air somewhere. When the bike warms up, and the idle starts creeping, try pushing down on the throttle shaft linkages and see if the idle drops. It's possible that you have a butterfly that's not closing all the way.
     
  3. wizard

    wizard Active Member

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    When doing the bench sync' you should make sure that the idle screw has enough adjustment to be able to back off & close the butterflys fully.
    Check the 3 caps on the vac' ports, sometimes they can soften when warm & suck air, put double clips / cable ties on them.
     
  4. yamaman

    yamaman Member

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    Wizard you just said something I never read before and didn't realize on my own cause I'm AN IDIOT!
    this point NEEDS to be added to Gamaru's sync thread
    http://www.xjbikes.com/Forums/viewtopic/t=6366.html

    I can't wait to redo my sync because I have a similar problem, NO CONSISTANCY. does the propane method for checking for an air/vacume leak really work? So you take a unlit propane torch and douse the surrounding area of the carbs with propane while running and if idle goes up you have a leak, true? Cause I never have a leak but the engine behavior constantly changes :evil: :evil: :evil:
    the only good thing out of this is that my airbox boots are so soft, I can get all 4 on in less than 5 mins. But I'd rather have stiff boots and a steady running engine. I also can't get my plugs brown and I'm at 3.5 turns out. how long of a ride to change color of plugs, 5 mins good enough?
     
  5. rob_lit79

    rob_lit79 Member

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    My 80 maxim 650 has this same problem. If I push down on throttle shaft linkage the idle drops. I have pulled my carbs several times to try to figure out why the butterflys seem to stick. The bike runs great though.
     
  6. AndrewM

    AndrewM Member

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    I had a very similar problem. I was pulling in air where it shouldn't be pulled in from. When I had renewed the o-rings on the fuel connectors between the carb bodies, I had "pinched" an o-ring and it wasn't seated properly. Difficult to see but what gave it away was the small drip of fuel I spotted.

    Fixed that, re-synch'd and she was good to go. No more rev-creep when hot. Worth also checking the vacuum line from the petcock to the carb manifold too. Had a small crack a while back which gave similar problems.
     
  7. wizard

    wizard Active Member

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    Propane works for sure, but I find it's a bit hit & miss, I think carb cleaner with the fine tube can be more use, you can direct it better.
    It only need a tiny amount of air to screw your idle.
     
  8. mestnii

    mestnii Member

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    Wizard - the caps on the vacuum ports have pinch clamps holding them on. The vacuum line from the petcock to the vacuum port is new and is also pinch clamped in place.

    AndrewM - I am going to take the carbs off, check all of my o-rings and bench synch them one more time.

    Rob-lit79 - When I was putting my carbs back together after installing new throttle shaft seals, one of my butterflies would sometimes stick. I found out that they have to be PERFECTLY aligned within the carb body before being screwed on to the throttle shaft. Check that out, it solved my sticking butterfly issue.

    I will resynch the carbs with the idle adjustment screw in a ways and post my results.
     
  9. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Sounds like balky slides to me. Do all of yours pass the "clunk test?"
     
  10. oak450

    oak450 Member

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    I'm having the same problem, but it's gotten worse in the last week. Rode to work, and at stoplights the rpms idled at 3000.

    I'd already taken off the carbs, bench synched them with a lot of room for dropping the idle, and still had problems. Didn't clunk test, didn't really want to know the truth; I needed the bike to get to work, didn't have time to clean them.

    I'm with bigfitz. It's gotta be dirty cylinders.
     
  11. mestnii

    mestnii Member

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    fitz - My carbs have been cleaned according to the excellent instructions by Rick. The bores (is this the correct word?) have been polished and the needle valves all pass the clunk test.

    I took the carbs off, bench synched with plenty of room for adjustment in the idle adjustment screw. Set them on the bike to synch them and the revs shot up to 4k. I backed off of the adjustment screw and had it going nice and good at 1100 RPM. The entire synch process took me roughly an hour. The bike was running for a majority of this time and kept the idle steady. As soon as I had everything set and colortuned, I took it for a ride and about 10 mins later the idle crept up to 1500. The idle adjustment screw is all the way out at this point.

    I tried what what rob-lit mentioned and pushed down on the throttle linkage between carb 3 and 4 (easiest to reach) and if I held it down, it would keep idle at 1000. As soon as I let go it would shoot up to 1300 RPM and then move back up to 1500 RPM.

    I am going to check my throttle cable for binding. What else should be checked?

    Also, before I bench synch and screw the synch screws all the way down and try to open the throttle it will stick in the open position. As soon as I back off all 3 screws a bit, it will snap back closed. Is this normal?
     
  12. wizard

    wizard Active Member

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    Did you split the rack? if you did they can go back slightly different & cause the butterflys to stick. (It says so in the manual)
     
  13. yamaman

    yamaman Member

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    mestnii, I shouldn't talk cause my bike still isn't perfect or the way it should be But, during my last bench sync I found that the #1 butterfly was touching on the top of the venture where the others were sealing on the bottom. I loosened the two butterfly screws and tried to slide it down a smidge cause the holes are kinda elongated, ended up having to turn the butterfly around (even though Rick says not to) and it matched the others much better. Because you can never trust that the last guy put it back together correct.
    So to get them all the same, I did the bench sync with the spray tube froma WD40 can and then held them up to the light and moved the throttle lever. if the idle screw is backed out all way you'll be able to see if all the light shuts off/goes away at the bottom of each butterfly simoultaneously. when it didn't I made fine adjustments on the sync scres, 1/4 of a turn and such until they were all identical, all the light goes away and comes back under the butterflies at the same time when throttle is actuated.
    if you look, let me know if you found this difference
     
  14. oak450

    oak450 Member

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    Hmmm. Our destinies intertwine. Cleaned my carbs pretty thoroughly, all cylinder bores pass the clunk test. Still idling too high.

    What are the most common sources of air leaks?

    How do you tell between airleaks and stuck butterflies?
     
  15. oak450

    oak450 Member

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    And, does anyone see a problem with using the bike while this is going on? I could see a greater chance of over heating in traffic, but I can't think of anything else that could happen from a high idle.

    (It's my only motor vehicle.)
     
  16. yamaman

    yamaman Member

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    depends on how high the idle is and if it comes down realitevly quick. so how high and how long? The leak could come from the intake boots that bolt to the cylinder, or any rubber part on the carb that air could get by. Also the boots that go to the airbox and it blows my mind but this is my first 4 stroke so I'm learning. I could see how the air on the rear of the carbs could change the mixture by making it lean but I've heard it could mess up the idle, I guess they're related but my bike acts crazy! and I'm probably going to replace the intake boots next. I used the 1 1/2 rubber couplings for the rear boots and they work AWESOME. it's a recent thread you can find if you want
     
  17. helmet

    helmet Member

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    well, if you downshift with that high idle, you could accidentally panic when you have to use more brake to stop and hit a cage.
     
  18. mestnii

    mestnii Member

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    I broke the rack apart to check that everything was square and level. I think that carb 2 was off center and hence did not allow for an even adjustment of the idle/caused it to creep when warm. I adjusted it so that I have more than 4 full turns of idle adjustment either way and all butterflies seal completely when the idle adjustment is backed all the way out. Checked all of the o-rings as suggested. All were fine.

    Oak- I recommend taking your carbs off the bike and checking them with a level. Get one large enough (I used a carpentry level) so that you can lay it across all 4 carbs and make sure that the hats and outlets ALL TOUCH the level. I made a mistake at first and only had carb 1, 3 and 4 touching the level but it still showed me that the entire rack was plumb.

    I will re-install tomorrow and deliver my findings.
     
  19. yamaman

    yamaman Member

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    I don't see how the rack could be out of level when there are two brackets to hold it in only one position. I know it's possible but I couldn't take mine out of level if I tried (once the screws are tight)
     
  20. mestnii

    mestnii Member

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    Anything is possible when I get my hands on it ;)

    Just synched and colortuned... going for a ride.
     
  21. Blackout550

    Blackout550 Member

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    this might be simple but just needs to be said. Make sure that you check what your butterflys look like when they have the throttle cable attatched. Sometimes the cable can pull too much when it is seated and will open the butterflys more than what you had bench syncd them to. I had a problem with mine at first wanting to idle up to 5k and then I found out that it idled fine with the cable disconected. I ened up bending the cable holder thing ontop of the carbs down to give some slack and it fixed the problem. Sure the idle screw can be backed out to lower a high idle but its not suppose to work like that
     
  22. mestnii

    mestnii Member

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    Issue resolved.

    I went a different route to bench synch the butterflies. I backed out the idle adjustment screw all the way. Then, I set all 4 butterflies to be completely closed. After this I used the idle adjustment screw to set the opening on all 4 butterflies to what I thought was correct.

    I put the carbs back on the bike, started her up and after turning down the idle I went to work synchronizing the carburetors. Fastest, easiest synch ever. The way I bench synched the carbs helpep in having all 4 open the same amount.

    Hope this helps other members.
     
  23. Wyldman

    Wyldman Member

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    I'm wondering if this is a common problem with the XJ??? I'm having EXACTLY the same issues. Bike idle is set a bit high at 1500. It was set when the filter was out, but don't know if that really made a difference. I'll reset the idle when the bike cools down. Anyway it runs GREAT for 10-15 minutes then starts creeping higher (around 2200 RPM) when I'm shifting even if I close the throttle completely. It's also wanting to hold about 2200 RPM when I pull up at a stop light. IOW it just want to overspeed. Otherwise I couldn't be happier with a 10K mile bike that I paid $1K for. :)
     
  24. mestnii

    mestnii Member

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    Wyldman - Let the bike warm up to when the idle remains at 2200 RPM. Back down the idle adjustment screw and set it to 1000-1100 RPM.

    After setting the idle, keep in mind that when the bike is first started, the idle will be around 500 - 600 so you'll need to use some choke to get the revs up until it warms up.
     
  25. Wyldman

    Wyldman Member

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    That's what I'm going to do, thanks. :)

    The bike was ridden regularly but not any distance, maybe 25 miles per week or so. The more I'm riding it the more the idle problems are disappearing. I'll hold off a few more days and see how it does before I make the adj. Thanks again. :)
     
  26. fore4runner

    fore4runner Member

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    Do you guys find that your tach is accurate at the lower revs because I find that any reading below about 1200 on my tach is garbage. Basically what sounds like 500 reads as around 1000. So do you guys use dianostic tachs or some such tool to do your idle adjustments?
     
  27. Wyldman

    Wyldman Member

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    I don't use gauges but I have an ear for speed and I'd say it's pretty accurate.
     
  28. Wyldman

    Wyldman Member

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    mestnii

    Buddy I took your advice and it worked great. I've had NO Idling problems since. Thanks for the help. ;)
     
  29. mestnii

    mestnii Member

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    wyldman - glad to hear it helped.

    fore4runner - my tach works fine at any RPM. I use it to set my idle
     
  30. midnightmaxim13

    midnightmaxim13 Member

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    ive been having the exact opposite problem, after ten twenty minutes the idle will start to bog down and quit unless i constantly give it gas. so what could that be?
     
  31. Wyldman

    Wyldman Member

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    NOW I know who gave me the idle info! LOL Thanks again MESTNI, it's STILL working great! :)
     
  32. Polock

    Polock Well-Known Member

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    i just went through this, thought i did it all right but had the same symptoms
    this is how i fixed mine
    get the carbs on the bench, look at the top of the bore by the butterflys
    see a tiny hole there, move the idle screw till #3 butterfly just clears the hole
    you should see the entire hole with the butterfly right at the edge of it,now use the sync screws to make 1,2 and 4 the same
    heres the tricky part
    back off the idle screw till 3 closes and then some, idle screw's not touching at all
    now loosen the 2 butterfly screws and tighten them till they just touch, all of them,
    now snap the throttle closed a few times (4 or 5 good slams) so the butterflys can find their own spot, move the idle screw till 3 just opens, tighten the butterfly screws just a bit now check the holes on the bore again and see if the idle screw closes them all at the same time
    if not do it again
    another thing it the springs on the sync screws, look real close there 2 sizes the thicker one goes under the screw
    tighten the butterfly screws back up and snap the throttle again it should have a "thwack" sound unlike the first "thunk" sound
    this whole thing would be easier if the butterflys were put in while the rack was still apart, then you wouldn't be fighting the sync screws
    the whole thing takes longer to type than to do, worked for me, have fun
     
  33. Broke_Dirty_Maxim

    Broke_Dirty_Maxim Member

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    The Clymer book for my bike says not to use the tach to set the idle because it isn't accurate enough. I think every book for every bike I have had has said the same thing.

    I use a photosensor tach that I got from Harbor Freight. I originally got it for checking RPMs on my lawn mowers when I was tuning them, but it has found new use for the Maxim.
     
  34. mestnii

    mestnii Member

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    I used the tach to set my idle as there is some leeway when setting it. Depending on outside temperature my idle speed fluctuates between 1000-1200 RPM, but she runs fantastic and I'm happy. I doubt that setting it to EXACTLY 1050 is going to give me huge performance gains.
     

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