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Whining noise then loss of power

Discussion in 'XJ Technical Chat' started by bobroberts, Feb 25, 2011.

  1. bobroberts

    bobroberts New Member

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    Ya so i was riding at fairly slow speed on my 81 xj750 r and i hear this whining sound for one second then sounds like something is letting go, then engine stops. Still has electric and gas. Wont start. My immediate thought was cam chain. Took off valve cover, no problem. All valves are opening and closing, all pistons moving. I checked oil pump chain, it is fine. I thought maybe vacuum line letting go might make a whine. The noise seemed to come from the front left side of the engine. Dont think there are any vacuum lines there. Not in the manual anyway and not visually. Although it has been around freezing here the bike was warmed up when this went down, and now its down for the count. I am confused, can anyone shed some light. Anyone hear this noise and diagnosed it?
     
  2. Polock

    Polock Well-Known Member

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    ignition pick-ups are under the cover on the left side
     
  3. bobroberts

    bobroberts New Member

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    would they contribute to a whining sound. still getting a spark, but maybe the timing is all screwed, what do you think?
     
  4. Maxim-X

    Maxim-X Well-Known Member

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    When I saw the "Subject" for this thread I thought maybe one of the guys on here was getting married! 8O
    :twisted: :twisted: :twisted:
     
  5. hardlucktx

    hardlucktx Member

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    Now thats funny I dont care who you are :lol:
     
  6. cutlass79500

    cutlass79500 Well-Known Member

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    To be honest i don't think its the pick ups they either work or do not work. My guess is one of the timing chain tensioners failed and it jumped time. when you try to start it does it sound kind of funny like it has no compression? That's just my theory. Pull the side cover check make sure the timing and cam marks all line up. My guess the whining you herd was the tensioner grinding up. If you have fuel and spark that's about the only thing it can be. If it did you probably have some bent valves. Hope i am wrong
     
  7. i_am_the_koi

    i_am_the_koi Member

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    Hahaha
     
  8. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    So it turns over, has spark, and won't fire?

    The whining sound lasted how long? Does it make any sort of whining sound when you turn it over with the starter?

    I agree that you should pull the valve cover and LH crank cover, and make sure the cams are still in time, but I somehow doubt that's it.

    Did you turn the motor over using the big peg on the timing plate? I'm asking because I wonder if the timing plate coming loose was the sound. But if you've already used it to turn the motor over then it's obviously not loose.

    Weird. Need more data.
     
  9. SimonRef

    SimonRef Member

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    Whining noise then loss of power,anything to do with the wife perchance?,joking aside its usually fuel or sparks,sound like sparks.
     
  10. bobroberts

    bobroberts New Member

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    the whining sound lasted about one second, then i threw her out! no really one second then total loss of power. i didnt use the big peg to turn her over, used electric. so this morning i will check the timing. there is no whining sound when i turn it over now.
     
  11. waldo

    waldo Member

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    Check brushes in charging system how many miles on bike?
     
  12. bobroberts

    bobroberts New Member

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    the odometer says 71,000 km. i put 17 on this past season, since i bought it. which brushes are you referring to?
     
  13. waldo

    waldo Member

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    Brushes in the generator. Disconnect battery. remove starter generator is forward of starter round cover with three bolts.
     
  14. bobroberts

    bobroberts New Member

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    if these brushes are out of shape, would they go all of a sudden or would i have a warning?
     
  15. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Even if the alternator had died a horrible internal death it could only cause loss of spark. You have spark.

    The alternator is certainly worth checking; but I doubt it's the cause.
     
  16. waldo

    waldo Member

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    You would get a warning The warning is a whining noise then it sounds like something lets go and then the engine stops running. I bet you wish it were that easy I know I do but Im afraid it doesnt work that way with machines. The reason I said to check the brushes is the sound you described seemed familiar to that area but what you describe as a whine might be a shriek to someone else. Im not familiar with the Maintenance schedule of your bike but the brushes are probably the most neglected maintainable part of any bike. Good luck to you
     
  17. bobroberts

    bobroberts New Member

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    nothing seemingly amiss with the contacts. dont see anything abnormal with valves or cam chain. but maybe i dont know what to look for. all valves open and close no weird noises. chain is exactly the same tension as it was this winter when i replaced the valve cover gasket. dont have a timing light. guess i will try to get one today. but if its not running, will i get i get an accurate reading? probably not.
     
  18. waldo

    waldo Member

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    Timing is the same. If it did not fire at the correct time it would not start would it? Generator Brushes should have line scribed on them if you do not see the line then they are worn past limit.
     
  19. bobroberts

    bobroberts New Member

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    thanks waldo, i missed your last post. that is the closest anyone has come to identifying the sound. i will check the brushes this weekend.
     
  20. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    You don't need a timing light; you do need to double-check the CAM timing.

    There is a "T" mark on the timing plate; align it with the pointer and ensure the little "dots" on the camshaft flanges are aligned with the little pointers cast into the cam caps.
     
  21. bobroberts

    bobroberts New Member

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    plenty left on the brushes, at least 1/4 inch past score mark....
     
  22. bobroberts

    bobroberts New Member

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    nowhere can i find a picture or diagram of the dots and pointers on the camshaft flanges and caps. it is not obvious to me what i am looking for. still looking.
     
  23. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    On the tops of one of the sets of the inner cam caps, you should have little raised "arrows" that point toward the locating flanges on the camshafts.

    Those flanges have a small partially drilled hole (forming a "dot") on them that should line up with the little arrows on the cam caps when the crankshaft pointer is at the "T" mark on the plate.

    The little arrows should be relatively easy to spot, as they're raised and cast onto the inner cam caps. The drilled "dots" on the flanges won't be apparent until they come around to hopefully line up with the arrows, or at least come close.
     
  24. bobroberts

    bobroberts New Member

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    got the cams set up so the marks match the arrows when the timing plate is set. i have to tell you it sounds different when i hit the starter. a lot quieter. anyway wont start, is getting spark, engine turning over. this is the weird part. poured a little gas in each cylinder through the plug hole. nothing. not a cough , nothing. every 8 seconds or so, the pipe (supertrapp), coughs. like its expelling air, no exhaust. so i figure there has to be compression. is it possible to time it 180 degrees wrong? i now have the feeling, that the timing wasnt the problem but something else all along. i have a spare coil, i'm going to throw it on and see if maybe my spark is weak.?? thanks for all the help i have gotten so far...
     
  25. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    So everything wasn't all lining up, you had to do something? Or was it just a case of getting the pointer at the mark and looking again?

    If you did have to "intervene" run a compression test; if the cams DID jump time you may have a bent valve or two that can no longer close.
     
  26. Rickinduncan

    Rickinduncan Member

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    If it is sounding different when you turn it over, and you get that little coughing sound - then I'd put my money on bent valves and the whining sound was the sound of your engine turning over out of time. The compression check will quickly identify this problem.
     
  27. bobroberts

    bobroberts New Member

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    i did have to realign the cams. the whole deal with taking the carbs off to loosen the cam chain tensioner et al. am doing comp test now
     
  28. Mr.Etobicoke

    Mr.Etobicoke Member

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    How far off were the timing marks? Did you have to set both the intake and exhaust cams?

    Kenneth
     
  29. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    This is a major "interference" motor; if it was running and jumped cam timing, it almost for sure has at least 2 bent valves, maybe more.

    Hopefully, no piston/rod damage.
     
  30. Mr.Etobicoke

    Mr.Etobicoke Member

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    Bigfitz...that was what I was thinking, however, if the cams were out enough to allow a valve to hit a piston, I would think he would have found a slack timming chain, a broken chain guide, or a broken chain tensioner.

    Kenneth
     
  31. cutlass79500

    cutlass79500 Well-Known Member

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    I was afraid of that. Check the compression. then i hate to say it fix or replace the motor. There has to be a reason it jumped time so besides fixing the head your going to need a timing chain and guides
     
  32. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    These things are "choreographed" pretty tightly; roll your motor over sometime and watch the valves through the spark plug hole; they barely get out of the way of the piston in time. A tooth or two might prove disastrous.

    I agree that there has to be a root cause; I'm betting that a close inspection of the cam chain guides reveals a big hunk of "lining" missing somewhere. Something "let go" so it should be able to find pretty easily.
     
  33. bobroberts

    bobroberts New Member

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    both exhaust and intake cams were off the same amount. not a quarter turn but maybe 2 out of ten if you know what i am saying. 1/5 of a turn. need to know where i can get some valves at a decent price yamaha here is cost prohibitive. locating compression gauge tonight, will post findings tomorrow.
     
  34. waldo

    waldo Member

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    Did you check the timing plate and mark itself to make sure they are correct. I doubt that they are incorrect but you should check them to make sure.
     
  35. Mr.Etobicoke

    Mr.Etobicoke Member

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    That sounds like alot....I agree with the other members, its time to do a compresson test.

    Kenneth
     
  36. Rickinduncan

    Rickinduncan Member

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    Even without a compression guage, you're going to be able to determine the damage. Just pull the plugs, put your thumb on the hole, and hit the starter. I doubt you have enough compression to push your finger away.
     
  37. bobroberts

    bobroberts New Member

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    correct, no compression. i have purchased a cylinder head ll loaded and ready to go. i agree, dont really want to repeat the same process again, there has to be a cause. could this be the cam chain tensioner?
     
  38. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Maybe. Or one of the chain guides broke, or broke free at one end. I'm betting that's where the "whining" noise came from at the time of failure.

    Pull the sump and see what kind of pieces you find. You can inspect the chain guides from above using a mirror and flashlight with the valve cover off. I thought you said you pulled the tensioner itself, what did you find?

    Here's a link to a good parts fiche for reference: http://www.yamahapartshouse.net/pages/p ... amaha.aspx
     
  39. bobroberts

    bobroberts New Member

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    There was nothing in the oil pan so i changed the cam chain and put a new cylinder head on her. Craigs list $40 dollars. The cam chain tensioner seemed like it wasnt taking in enough slack so i manually pulled the slide out halfway and reefed her on. Chain is tight now and she runs better than ever. Thanks for all your help guys.You can bet i will be checking that tensioner often from here on in. Also got the elusive right side cover from the same guy on CL. Happy days.
     

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