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Middle gear oil pre-fill procedure?

Discussion in 'XJ Technical Chat' started by baytonemus, Sep 2, 2011.

  1. baytonemus

    baytonemus Member

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    I'm about to put my shifter cover back on the bike and I'm wondering if it's necessary or recommended to pre-fill that middle gear oil "reservoir."
     
  2. pbjman

    pbjman Member

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    Hi, isn't that all one cavity? As in, it is not separate from the 'main' oil volume? Many of us do not even drain from the middle gear oil plug just to avoid the high risk of that little plug breaking off. The volume of oil there is not enough to matter when changing oil so I can't imagine it needs to be pre-filled in your situation.

    Someone can correct me if I'm wrong.
     
  3. TIMEtoRIDE

    TIMEtoRIDE Active Member

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  4. RickCoMatic

    RickCoMatic Well-Known Member

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    Unnecessarily changing the Oil in the Middle Gear Cavity involves removing a Plug that is prone to Self Destruction.

    The associated danger along with the EXTREMELY Labor Intensive Repair Procedures necessary to recover from the Plug being damaged is good enough reason to leave that Plug alone.

    The Site does not recommend removal of the Middle Gear Drain Plug.

    You do so at your own risk.
     
  5. baytonemus

    baytonemus Member

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    Good info. Thanks. Are you talking about the rubber plug inside the cover or the drain screw under the case? I did not touch the plug but I have already removed and replaced the middle gear drain screw without incident, so I guess I was fortunate.

    The reason I asked is that this part of the middle gear housing is clearly designed to retain some oil, presumably for startup. Just wanted to make sure that it would refill quickly enough so as not to cause any damage if it was dry when I crank it over.
     
  6. TIMEtoRIDE

    TIMEtoRIDE Active Member

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    The almost inaccessible 10 MM bolt is not to be touched.
    The service manuals instruct us to drain the cavity - we at XJBikes advise against it. But since you broke yours loose, you are "safe".
     
  7. yamaman

    yamaman Member

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    yeah well you have to check the oil level anyway after you start it for 5 mins. is the 'middle gear' reffering to tranny? if so you wouldn't have had to worry about a 'dry start' cause you'd start it for a few mins, shut it, let sit 5 mins, check level, all without riding it. Don't forget about when motors are built and started for the first time and after rebuilds, it's just a finger coat of oil on the parts, basically the same amount of oil left on the parts after the motor is shut. I used to think like that but then I started rebuilding my single cylinder race motors all the time and realized...
     
  8. RickCoMatic

    RickCoMatic Well-Known Member

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    Under the circumstances; it's best left alone.
    What is most important is one's awareness of the Caveat.

    IF you do attempt to Drain the Middle Gear Cavity, ...
    The Drain Plug Might Break.

    IF you Break the Middle Gear Drain Plug it will take many hours of hard work to recover from the damage.

    Those who have broken the Plug have had to:
    Pull the Engine.
    Or.
    Do all the grunt work necessary to gain access to the Plug by flipping the Bike over upside-down.
     
  9. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    This is a good argument for "assembly lube."

    Also, a somewhat obscure but important point: The factory books mention that a specified amount of oil needs to be added to the FILTER HOUSING on a freshly-rebuilt XJ motor, to "prime" the lubrication system. I don't recall seeing this in the Haynes or Clymer books.

    If you're really concerned about the components that possibly pick up oil from the middle gear housing, I'm sure it wouldn't hurt to dump a few tablespoons of clean oil in there. I doubt it's really necessary though.
     
  10. baytonemus

    baytonemus Member

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    Thanks for all of the input!
     

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