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Tools

Discussion in 'XJ Technical Chat' started by skoster, Sep 13, 2011.

  1. skoster

    skoster Member

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    Somewhere around here I saw a post listing the basic tools necessary for most maintenance, can anyone link me to it (I cannot find it)?

    Or else, can someone tell me approximately what I'll need in order to check the valves and rear brakes?

    Thanks,
    Seth
     
  2. wizard

    wizard Active Member

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  3. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Valves: 5mm "Allen" wrench(es) including a bit for your torque wrench; and a long-pattern 5mm Allen to get at the inner cover bolts. A primarily metric feeler gauge, K-D Tools' #2274 is widely available;

    A "micrometer" style torque wrench that goes down to small specs (it needs to be an in/lb, not ft/lb wrench.) You'll need it all over the bike;

    Rear brakes: A BIG torque wrench, to get the axle nut to 76 ft/lb or thereabouts; a 22mm socket for the axle nut;

    A new cotter pin for both the rear axle nut and the brake torsion rod;

    A pair of beefy needle nose or other pliers plus side cutters to remove the cotter pins and trim the new ones;

    The rest would depend on which bike you have, which you didn't tell us and isn't in your sig. Chain driven bikes (550/600) have different requirements than the shafties.
     
  4. RudieDelRude

    RudieDelRude Member

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    A 3/8 drive click style in lb torque wrench and a 1/2 drive needle style ft lb torque wrench have sufficed for me. Those 1/2 click types can cost some $$$
     
  5. Ground-Hugger

    Ground-Hugger Member

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    I have a 1/4 inch in inch lb torque wrench and a 3/8 in and 1/2 in torque wrenches in foot lbs.an never have too many torque wrenchs!
     
  6. Neon_Scorpion

    Neon_Scorpion New Member

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    I know this is slightly off topic, but how often do you have to have your click-type torque wrenches calibrated and what is the cost?
     
  7. wizard

    wizard Active Member

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    You could check it yourself using a 12 inch bar & spring scales.
     
  8. KrS14

    KrS14 Active Member

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    Just a quick side note on torque wrenches, some people don't know, if you use them to LOOSEN bolts, you WILL mess up the calibration/break the wrench.

    Only TIGHTEN with torque wrenches.
     
  9. Militant_Buddhist

    Militant_Buddhist Member

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    KrS14 is mostly right. you can use it to loosen a bolt torqued to the same or lower as what the wrench is currently set to. (never happens in the real world but worth noting) If it clicks while trying to loosen a nut or bolt with it, STOP and either set it higher or get a more appropriate tool.

    Always reset the click type to zero when putting it away. spring fatigue, just like long term storage of firearm magazines unloaded.

    you can set the click type to a given setting, put it gently in a bench vise to lend the needed extra hand, hook up appropriate sockets and drive a spring bar type against it. If it clicks just as the spring bar one reaches what you had set it to then it's fine. We have a few at the shop for specific tasks that are just permanently left set for the tasks their designated for. we check 'em this way twice a year or so.
     
  10. jmilliken

    jmilliken Well-Known Member

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    Id add a good set of metric sockets + wrenches (not the el cheapo ones), JIS screwdrivers don't hurt either unless you are planning on stripping and replacing every effin screw on the bike. Also easy outs... can't forget about them....
     
  11. Militant_Buddhist

    Militant_Buddhist Member

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    impact driver for undoing phillips all over the place. A few shares of Fastenal stock for replacing everything with SS SHCS.
     
  12. jmilliken

    jmilliken Well-Known Member

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    Ooohhh.... how can we forget a big tub of anti-sieze?????
     

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