1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

running like shi......

Discussion in 'XJ Technical Chat' started by jeishen, Jan 15, 2012.

  1. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    So I cleaned the carbs and attempted to get her running. New plugs decent spark. So I cranked it over for about 10 seconds, nothing. I wait a minute crank it over full enrichment circuit, It fires up. Then it starts screaming so I shut the enrichment circuit off it idles down a little I try to dial it down under the carb and it starts to die. So I move the knob back. It drops off like it ran out of gas. It wont start again. I check the pipes and number 3 is warm the rest are hot. The bike ran less than a minute. Im open to suggestions? Its like the cylinders are loading up and burning it all at once, then its dead. I dont get it. Ive been through the carbs at least ten times.
     
  2. Polock

    Polock Well-Known Member

    Messages:
    9,751
    Likes Received:
    2,097
    Trophy Points:
    113
    Location:
    Beaver Falls, PA
    did you sync the carbs?
     
  3. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    yeah carb sync is good.
     
  4. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    maybe exhaust valves?
     
  5. Krashen

    Krashen Member

    Messages:
    111
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Cedar Falls, Iowa
  6. LVSteve2011

    LVSteve2011 Member

    Messages:
    708
    Likes Received:
    1
    Trophy Points:
    18
    Location:
    Las Vegas NV
    A runaway sounds like a stuck slide, did they pass the cluck test?
     
  7. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    Yeah they fall like a brick
     
  8. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    Also forgot to mention took less than 15 seconds for the pipes started cooking. All except #3 which backfired
     
  9. tskaz

    tskaz Active Member

    Messages:
    1,878
    Likes Received:
    17
    Trophy Points:
    38
    Location:
    Saint Louis, Michigan
    Did you wet-set the floats? These two things could also be a sign of carbs flooding.
     
  10. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    I cant wet set at all I dont even have one float bowl that the screw comes out
     
  11. tskaz

    tskaz Active Member

    Messages:
    1,878
    Likes Received:
    17
    Trophy Points:
    38
    Location:
    Saint Louis, Michigan
    This really needs to be done. They can change any time you take the carbs apart for cleaning. There is only a 3mm variance from the bottom of good, to the top of good. Anything outside this measurement and you will keep having issues.

    You might want to check these out -----> 4 carb bowl set
     
  12. mlew

    mlew Well-Known Member

    Messages:
    3,090
    Likes Received:
    241
    Trophy Points:
    63
    Location:
    Apex, NC
    If you did not take the float bowls off you have dirt and crud inside there. You can't clean carbs properly without removing the bowls. Since the bowls werent removed we can be sure you did not clean the jets, emulsion tubes or internal carb passages or set float levels. Take them out again and remove the bowls and start over. Just cleaning the top of the carbs won't do anything for the running of your bike.
    There are many methods to remove screws with stripped heads, do a search and see what you come up with.
    Don't take short cuts when cleaning carbs, it will just make more work for you.
     
  13. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    I cleaned the bottoms its just the drain screws that are stripped
     
  14. RudieDelRude

    RudieDelRude Member

    Messages:
    306
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Illinois (STL area)
    How did you sync them if you can't get it to run? I'm assuming you bench synced them?

    They're right on wet setting the floats, you should also bench sync and set the mixture screws 2.5 turns out from bottom. Get everything at a good starting point for the tuning you're now due for.

    Like tskaz said, you could have slightly bumped the float height up or down during removal, installation, etc.

    I would suggest spraying penetrating lube on the drain screws and maybe a little to sit in the bottom of the bowl. A couple hours or overnight. PB blaster or kroil are good. Bigfitz swears by kroil. For me a lot of downforce and hella torque with a flathead broke mine loose.

    Another thing to bring up, when you cleaned the carbs you didn't leave the throttles shaft seal areas soaking with a degreaser did you? It can deteriorate the seals causing an intake leak, which is one of MANY causes of a runaway idle.
     
  15. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    checked valve clearance numbers follow:
    #1 Intake .004 Exhaust .005
    #2 Intake .006 Exhaust .003
    #3 Intake .004 Exhaust .005
    #4 Intake .004 Exhaust .008
     
  16. RudieDelRude

    RudieDelRude Member

    Messages:
    306
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Illinois (STL area)
    It's been a while since I've had to do valve clearances, but if I remember correctly, holy shit is your entire top end out of spec.
     
  17. LVSteve2011

    LVSteve2011 Member

    Messages:
    708
    Likes Received:
    1
    Trophy Points:
    18
    Location:
    Las Vegas NV
    While 3 of 4 intake valves are tight, you should have real concern for the clearance of the EXHAUST valves. Exhaust valves will burn if they don't close.
     
  18. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    I wont be running it until I can correct the issue.
     
  19. smurf667

    smurf667 Member

    Messages:
    203
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    Newark, Nottinghamshire, England
    They are about as much use as bowls he's got. If you read the description, it says that all the drain screws are stuck on these
     
  20. MercuryMan

    MercuryMan Active Member

    Messages:
    1,154
    Likes Received:
    1
    Trophy Points:
    38
    Location:
    Springdale, NWA
    You can get those screws out, it's just going to be a PIA. Drill them out if you can't get them to budge after trying everything else. Kroil/heat/cold etc. Wet setting has been done before using a clear container to visually inspect the level. I keep going back to why they didn't just put in a sight glass.

    Your carb synch won't work with those valves. They will cause havoc with your vacuum and then it's a no go. Do the valves and find a way to wet set and you should be good.
     
  21. jeishen

    jeishen Member

    Messages:
    162
    Likes Received:
    0
    Trophy Points:
    16
    Location:
    North Port, FL
    I will try to get them out again. It wouldnt even mind if I only got one out and had to keep switching them. But for now im stuck till after i deal with the valves.
     
  22. bigfitz52

    bigfitz52 Well-Known Member Premium Member

    Messages:
    21,283
    Likes Received:
    418
    Trophy Points:
    83
    Location:
    Rural SE Michigan 60 miles N of Motown
    This may actually be your solution; if you can only get one functional drain screw, then you'll have to "walk" the good bowl down the rack.

    Tip for removing stuck drain screws:

    Screw the float bowl to a BOARD using a couple of wood screws. That way you can get a firm HOLD on it. Then gently apply heat from a propane torch, the drain screws will come out.

    Valves first though, you've got a couple in the "critical" range.
     

Share This Page