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  1. markd15
    Thread

    The most satisfying of polishing jobs

    Hey guys, So I recently had to get one of those cheapie manual petcocks because mine fell apart (it was the kind with the press in connector on...
    Thread by: markd15, Aug 2, 2017, 2 replies, in forum: Hangout Lounge
  2. markd15
    Post

    Finally got a test ride in

    Yes I'll have a look at oem clamps. Any advice on the steering issue?
    Post by: markd15, Aug 2, 2017 in forum: XJ Technical Chat
  3. markd15
    Post

    Finally got a test ride in

    Sorry, I should have been more specific. I used spray carb cleaner as a final check of each passage. The rack was broken, each body soaked in...
    Post by: markd15, Aug 2, 2017 in forum: XJ Technical Chat
  4. markd15
    Post

    Finally got a test ride in

    Sorry! I forgot to specify that. My bike is an '82 XJ750J
    Post by: markd15, Aug 2, 2017 in forum: XJ Technical Chat
  5. markd15
    Post

    Finally got a test ride in

    Valves have been checked and corrected. Carbs are clean with new rubber parts (minus diaphragms). Carb cleaner shoots through every passage and...
    Post by: markd15, Aug 2, 2017 in forum: XJ Technical Chat
  6. markd15
    Thread

    Finally got a test ride in

    Hello again everyone, I just got back from my most recent test ride and I have some comments and a couple major concerns. Sorry for the Freshman...
    Thread by: markd15, Aug 1, 2017, 8 replies, in forum: XJ Technical Chat
  7. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    That was just the parking brake. Made moving the bike around an absolute pain until I figured out how to turn it off with a caliper rebuild. If...
    Post by: markd15, Jul 24, 2017 in forum: XJ Technical Chat
  8. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    With the front wheel of the ground the handlebars would snap into place in the center position. I would call it "mechanical self driving." Though...
    Post by: markd15, Jul 24, 2017 in forum: XJ Technical Chat
  9. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Here's a shot of the worst bearing race for anyone who's interested. I can't believe how bad it was after "only" 26,000 miles. And the grease was...
    Post by: markd15, Jul 24, 2017 in forum: XJ Technical Chat
  10. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I just installed a new steering bearing on the stem without the dust seal first, and ruined the bearing taking it off. I've never cursed so much...
    Post by: markd15, Jul 23, 2017 in forum: XJ Technical Chat
  11. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Alright I'll make new caps a part of my next order from Chacal
    Post by: markd15, Jul 23, 2017 in forum: XJ Technical Chat
  12. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Did you have any problems with them?
    Post by: markd15, Jul 23, 2017 in forum: XJ Technical Chat
  13. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    That's why I put zip ties around them as temporary clamps. I know, I know, that's NOT a proper way to fix this problem, but it should work for a...
    Post by: markd15, Jul 23, 2017 in forum: XJ Technical Chat
  14. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    That could certainly explain why the idle we sometimes climb a bit and become unstable after a long ride. I'll keep a close eye on it and replace...
    Post by: markd15, Jul 22, 2017 in forum: XJ Technical Chat
  15. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Thank you. I'll give this a shot tomorrow.
    Post by: markd15, Jul 22, 2017 in forum: XJ Technical Chat
  16. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    What am I looking for? I mean, I know what to look for, but I can never seem to find it.
    Post by: markd15, Jul 22, 2017 in forum: XJ Technical Chat
  17. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    So I went back out and set the mixtures leaner with the colortune. Here's the range I have when going from bottomed out to 4.5 turns out on the...
    Post by: markd15, Jul 22, 2017 in forum: XJ Technical Chat
  18. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I replaced the caps with generic aftermarket caps. They're smaller and the stock clamps don't fit.
    Post by: markd15, Jul 22, 2017 in forum: XJ Technical Chat
  19. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Everything rubber aside from the diaphragms has been replaced and the carbs have been soaked and each passage cleared and checked for good flow,...
    Post by: markd15, Jul 22, 2017 in forum: XJ Technical Chat
  20. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I synced with a calibrated set of vacuum gauges and a yics tool. I removed the tool and checked again and it's perfect both ways. With the...
    Post by: markd15, Jul 21, 2017 in forum: XJ Technical Chat
  21. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Ok so I put the manifolds on and got the carbs back on. I colortuned and synced the carbs. The sync was still perfect but the mixtures were a hair...
    Post by: markd15, Jul 21, 2017 in forum: XJ Technical Chat
  22. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I always use antiseize when reassembling things on this bike, unless I think I don't need it (very rare). I'm actually putting the bolts in...
    Post by: markd15, Jul 21, 2017 in forum: XJ Technical Chat
  23. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    So I just got my brand new OEM boots in the mail today and I have to say they are so much better than the aftermarket boots. Here are some...
    Post by: markd15, Jul 21, 2017 in forum: XJ Technical Chat
  24. markd15
    Post

    A question about progressive suspension recommendations.

    I was hoping you had a different number than what he provided. The 11-1107 springs are discontinued. I guess Chacal has some "NOS" or something.
    Post by: markd15, Jul 19, 2017 in forum: XJ Technical Chat
  25. markd15
    Post

    A question about progressive suspension recommendations.

    That would be great!
    Post by: markd15, Jul 18, 2017 in forum: XJ Technical Chat
  26. markd15
    Post

    A question about progressive suspension recommendations.

    Do you know the Progressive part number for those springs?
    Post by: markd15, Jul 18, 2017 in forum: XJ Technical Chat
  27. markd15
    Post

    A question about progressive suspension recommendations.

    Thanks for the advice but I've already set the heavy duty shocks up to be returned and ordered the standard ones. I'm going to replace the...
    Post by: markd15, Jul 18, 2017 in forum: XJ Technical Chat
  28. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Well the seller is going to give me a refund if I send the boots back. No word on if he'll reimburse the shipping cost. I'm not even sure why he...
    Post by: markd15, Jul 18, 2017 in forum: XJ Technical Chat
  29. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I've asked the seller for a refund. I mentioned that all 4 boots are clearly defective and not to OEM standards (when the listing stated they...
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  30. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I'll see what I can do about pushing a refund. I usually like to work with the seller if I can. Kinda seems unprofessional to go over their head,...
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  31. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I tried to keep them going a long as I could. Now you see why I went to the effort to get the old bolts out.
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  32. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I was thinking about the exact same issue as Chacal is. I expect he knows about the problem. I'll try asking for a refund, but being 2 months...
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  33. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Also, I messaged the Ebay seller who sold me the aftermarket boots. Without me even asking he agreed to send a new set. I said I'm concerned that...
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  34. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Here is a collection of photos of my old manifolds. Do you really think it's a good idea to try and save these? http://imgur.com/a/CC33Y
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  35. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I've already been coating the original boots with ultra black rtv for some time now. I just didn't trust them any more. I'm at work right now, but...
    Post by: markd15, Jul 17, 2017 in forum: XJ Technical Chat
  36. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I'm pretty sure I've used JB Weld and used it correctly. What I don't know is how old it was. It could have been older than I am for all I know.
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  37. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Maybe it's just me, but I've never had good luck with JB Weld. It always cracks and falls apart.
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  38. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    True, though I was thinking of using something concentrated. Many concentrated acids will form a coating on aluminum which protects the aluminum...
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  39. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Hey, who doesn't love melting metal with the power of electricity?
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  40. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    I tried that method but I couldn't find a way to contain the alum solution, keep it in contact with the bolt head, and keep things hot. If the...
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  41. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Be super careful. When it comes time to turn the bolt out don't expect it to turn even slightly at first. Let everything cool and then torch the...
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  42. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Actually that's exactly what I did, including the part about damaging the head in 2 spots. Fortunately the damage was very shallow and most of the...
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  43. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    On a side note, here are some pictures of the bolts I removed. This was my first time using a welder and you can see the progression from left to...
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  44. markd15
    Post

    Brand New "Intake Manifolds" Peeling Inside

    Here are the pictures for anyone who couldn't use the link. [ATTACH] [ATTACH] [ATTACH] I just checked Chacal's listing for these boots. A little...
    Post by: markd15, Jul 16, 2017 in forum: XJ Technical Chat
  45. markd15
    Thread

    Brand New "Intake Manifolds" Peeling Inside

    Hello again, I recently installed new intake boots on my '82 XJ750J after spending hours and hours removing 7 manifold bolts the previous owner...
    Thread by: markd15, Jul 16, 2017, 80 replies, in forum: XJ Technical Chat
  46. markd15
    Post

    A question about progressive suspension recommendations.

    I think I'll be switching to the Michelin Pilot Road 4 tires at my next tire change. While high mileage was important when I replaced them last,...
    Post by: markd15, Jul 14, 2017 in forum: XJ Technical Chat
  47. markd15
    Post

    A question about progressive suspension recommendations.

    I put Michelin Commander 2 tires on a little over a year ago. They're tires intended for high mileage. Could that cause the suspension to feel...
    Post by: markd15, Jul 13, 2017 in forum: XJ Technical Chat
  48. markd15
    Post

    A question about progressive suspension recommendations.

    I would rather not hurt my chances of getting a return by taking anything apart. I think I'll try to get the standard duty shocks and see what...
    Post by: markd15, Jul 13, 2017 in forum: XJ Technical Chat
  49. markd15
    Post

    A question about progressive suspension recommendations.

    I'll look into returning them. I was under the impression that when the stock suspension failed it would bottom out and start bouncing instead of...
    Post by: markd15, Jul 12, 2017 in forum: XJ Technical Chat
  50. markd15
    Post

    A question about progressive suspension recommendations.

    I'm talking about the rear suspension, specifically the 412-4221c part number. Having said that, I am planning on getting progressive springs in...
    Post by: markd15, Jul 12, 2017 in forum: XJ Technical Chat
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