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  1. RonniN
    Post

    FJ600 - Trouble starting.

    Noise is gone, it was an intake leak, not sure why the new gaskets caused a leak, but it was fixed with a thin layer of sealant on both sides of...
    Post by: RonniN, Feb 16, 2022 in forum: XJ Technical Chat
  2. RonniN
    Post

    FJ600 - Trouble starting.

    And now its running on 4 cylinders, but has developed a squeaking sound, maybe a leak somewhere, nothing to be heard when just cranking the...
    Post by: RonniN, Feb 14, 2022 in forum: XJ Technical Chat
  3. RonniN
    Post

    FJ600 - Trouble starting.

    I was thinking about doing something similar, but it is fuel, so i dont want to risk it leaking while riding, seat heat could be nice, but still. :)
    Post by: RonniN, Feb 12, 2022 in forum: XJ Technical Chat
  4. RonniN
    Post

    FJ600 - Trouble starting.

    https://m.aliexpress.com/i/4001260500611.html
    Post by: RonniN, Feb 10, 2022 in forum: XJ Technical Chat
  5. RonniN
    Post

    FJ600 - Trouble starting.

    Thank you for the reply, unfortunately i already ordered a new Fuel T, 30 Euro.. :( I will order one from china also, it comes with orings, so...
    Post by: RonniN, Feb 10, 2022 in forum: XJ Technical Chat
  6. RonniN
    Post

    FJ600 - Trouble starting.

    I got gasket paper, but the fuel connector is leaking, so i anyway need to order parts. :)
    Post by: RonniN, Feb 5, 2022 in forum: XJ Technical Chat
  7. RonniN
    Post

    FJ600 - Trouble starting.

    Back to working on the FJ. Reinstalled the carbs, airbox, connected fuel, and turn the key - started right up, on 3 cylinders, did a bit of...
    Post by: RonniN, Feb 4, 2022 in forum: XJ Technical Chat
  8. RonniN
    Post

    FJ600 - Trouble starting.

    Yea me too, been pretty busy lately, but hoping i soon will get back to it. :) I think they should fit, if you look on my picture its the same...
    Post by: RonniN, Jan 29, 2022 in forum: XJ Technical Chat
  9. RonniN
    Post

    FJ600 - Trouble starting.

    Carbs ultrasonic cleaned, rebuilt, new throttle shaft seals, new o-rings, new screws for the butterfly valve, and plenty amounts of loctite to...
    Post by: RonniN, Jan 21, 2022 in forum: XJ Technical Chat
  10. RonniN
    Post

    FJ600 - Trouble starting.

    I did not, but will give it a shot when the parts for the carbs arrive. :) No i have the same thoughts, leaking shaft seals will make problems,...
    Post by: RonniN, Jan 17, 2022 in forum: XJ Technical Chat
  11. RonniN
    Post

    FJ600 - Trouble starting.

    I did actually order a spare carb set, just for testing, still waiting for it to arrive, bike was complete when i bought it, had been standing for...
    Post by: RonniN, Jan 17, 2022 in forum: XJ Technical Chat
  12. RonniN
    Post

    FJ600 - Trouble starting.

    Pilot mixture screws are set at 2.5 turns out, it does not seem to do much difference when adjusting it on cylinder 1, when using the choke...
    Post by: RonniN, Jan 17, 2022 in forum: XJ Technical Chat
  13. RonniN
    Post

    FJ600 - Trouble starting.

    I did not do a leak down test, but compression is at 160 psi, and valve clearance are in spec, lobes looked fine. All ground connections has...
    Post by: RonniN, Jan 17, 2022 in forum: XJ Technical Chat
  14. RonniN
    Post

    FJ600 - Trouble starting.

    Plugs and caps are new, and checked, used 5K caps instead of the 10k oem, but that should make no difference. Did not check wires or coils, but i...
    Post by: RonniN, Jan 16, 2022 in forum: XJ Technical Chat
  15. RonniN
    Post

    FJ600 - Trouble starting.

    The seller did that when i bought it, was only running on 3 cylinders, also tried with battery and booster, still only running on 3.
    Post by: RonniN, Jan 16, 2022 in forum: XJ Technical Chat
  16. RonniN
    Post

    FJ600 - Trouble starting.

    Same, i hope it will be a confirmed fix, but i doubt it, because why would it only affect one cylinder, and not the other 3, all the seals are...
    Post by: RonniN, Jan 16, 2022 in forum: XJ Technical Chat
  17. RonniN
    Post

    FJ600 - Trouble starting.

    Carbs are split, that was super easy and i feared the worst about removing the screws holding the butterfly valves, old seals are pretty sloppy,...
    Post by: RonniN, Jan 14, 2022 in forum: XJ Technical Chat
  18. RonniN
    Post

    FJ600 - Trouble starting.

    I did, just not the shaft seals, guess i am paying for that now. :) I will order at set, somebody told me Suzuki # 13651-51010 should fit, and...
    Post by: RonniN, Jan 14, 2022 in forum: XJ Technical Chat
  19. RonniN
    Post

    FJ600 - Trouble starting.

    It has new needle and seat, does not seem to stick, diaphragms are good, i am suspecting leaky shaft seals, since they most likely are OEM, and 32...
    Post by: RonniN, Jan 14, 2022 in forum: XJ Technical Chat
  20. RonniN
    Post

    FJ600 - Trouble starting.

    And its not a valve problem. Back to the carb.
    Post by: RonniN, Jan 14, 2022 in forum: XJ Technical Chat
  21. RonniN
    Post

    FJ600 - Trouble starting.

    Back to running, well sort of, it still only runs on 3 cylinders, or 3,5 maybe, since the sparkplug in cylinder 4 is getting some color, i guess...
    Post by: RonniN, Jan 13, 2022 in forum: XJ Technical Chat
  22. RonniN
    Post

    Seized exhaust stud

    The best thing with broken studs is to weld a nut to it, and then unscrew, the heat from the welder will most of the time loosen up the seized...
    Post by: RonniN, Jan 13, 2022 in forum: XJ Technical Chat
  23. RonniN
    Post

    FJ600 - Trouble starting.

    Done and done, just finished another clean of the carbs, enrichment circuit is open, checked with a flashlight. :) I am not positive its a carb...
    Post by: RonniN, Jan 12, 2022 in forum: XJ Technical Chat
  24. RonniN
    Post

    FJ600 - Trouble starting.

    I must admit i got lazy and only checked compression on the "non" running cylinder, it sits at around 155 psi, so i would call that a good...
    Post by: RonniN, Jan 11, 2022 in forum: XJ Technical Chat
  25. RonniN
    Post

    FJ600 - Trouble starting.

    Yes, 100% clear, carbs has been torn apart and cleaned thoroughly.
    Post by: RonniN, Jan 11, 2022 in forum: XJ Technical Chat
  26. RonniN
    Post

    FJ600 - Trouble starting.

    Ground wires and battery terminals are already cleaned. :) And yes, it should be the same bike, except the FJ600 is called 3RC in the VIN, not...
    Post by: RonniN, Jan 11, 2022 in forum: XJ Technical Chat
  27. RonniN
    Post

    FJ600 - Trouble starting.

    Voltage drop is around 1 volt between the TCI and the battery, lets say battery is showing 10v while cranking, then TCI will show 9. I had them...
    Post by: RonniN, Jan 11, 2022 in forum: XJ Technical Chat
  28. RonniN
    Post

    FJ600 - Trouble starting.

    Brand new yuasa yb12a-a, fully charged, there is a voltage drop, but not sure where - engine cranks strong, light is bright.
    Post by: RonniN, Jan 11, 2022 in forum: XJ Technical Chat
  29. RonniN
    Post

    FJ600 - Trouble starting.

    Plugs should be standard to the bike, NGK DR8ES, i did trim around 10mm of the plug wires before fitting new caps, spark is clear blue and strong...
    Post by: RonniN, Jan 11, 2022 in forum: XJ Technical Chat
  30. RonniN
    Thread

    FJ600 - Trouble starting.

    Hi guys. New member, so i hope this post is allowed since its an FJ600. :) Bike is a FJ600 from 1990, US/Canadian import is my guess, but the...
    Thread by: RonniN, Jan 10, 2022, 63 replies, in forum: XJ Technical Chat
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