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ADVICE NEEDED - Tuning/Cleaning - NewPurchase 1982 XJ750 Max

Discussion in 'XJ Technical Chat' started by Reedolavoie, Mar 28, 2012.

  1. Reedolavoie

    Reedolavoie New Member

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    I have recently purchased a 1982 XJ750 Maxim with 54,000 Km. First and only test run the thing hauled and shifted smoothly, but wasn't idling well (probably due to the 2 year old gas?)

    I am looking on doing a complete overhaul clean and tune up on the bike, and was wondering if anyone could give me advice in doing so? I was planning on taking the bike partially apart in order to clean out built up crude/dirt etc. I was also planning on doing this as cheaply as possible (broke uni student) without sacrificing quality.

    I have purchased an original Haynes Manuel off ebay for relatively cheap. I was planning on replacing all oil and fluids (engine, drive shaft, brakes, front susp), spark plugs, oil filter, air filter, brake pads, and a complete carb clean. (the bike already has new tires and battery)

    Am I missing anything essential?

    Is there anything I can do to "clean" out my engine etc without taking it apart? Such as fuel additive? Iv seen a ton of these at automotive stores but am not sure if they work or if they can be used with a bike like mine.

    Any advice/tips would be greatly appreciated, sorry for the essay.

    Reed
     
  2. mlew

    mlew Well-Known Member

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    Your already ahead of the game, you have a manual.
    I can add to the list"
    Valve adjustment
    grease steering head , wheel and swing arm bearings.
     
  3. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    DO NOT use "additives" and the like. Do a few "short" oil changes.

    Use MOTORCYCLE-specific oil. ALL automotive oils that meets current specs are bad for the clutch and starter clutch. Castrol 4T is widely available; run 10W40 in cooler temps and 20W50 once it gets pleasant outside.

    GET THE VALVES ADJUSTED. You won't be able to sync the carbs until you do; plus it's vital to the health of the motor.

    Add brake LINES to your brake parts list; they were only supposed to last four years. Take the opportunity to upgrade to stainless steel lines; it's the single biggest improvement you can make to the stock brake.

    Sounds like you're on the right track. Be meticulous, it will pay off.
     
  4. Reedolavoie

    Reedolavoie New Member

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    Awesome guys, thanks for the advice! Cant wait to get her on the road
     
  5. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    Wait if need be.

    Don't hurry and get sloppy or skip stuff or you'll just have to revisit. Ask all the the members who "cleaned" their carbs like 4 times.

    These bikes will force you to discover the raw truth behind the idea of "do it right, do it once"; take shortcuts and you will be doing it again.

    You want the bike to be bone stone dead reliable turn-key just have to change the oil and ride reliable?

    Spend 6~11 months and GO THROUGH the thing with almost dental cleanliness and it will be. Of course, the more free time you have the quicker it can really be accomplished; the point is, the more thorough you are in your recommissioning the fewer "problems" you'll have to deal with.

    Honest. I "rushed" my first one and fought with it for a while until I... went back and did things right. The second one I simply overlooked nothing and it took considerably longer; but it was worth it. It's been like a new bike for the 8800 miles since, no surprises.
     

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