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Header pipes/bolts

Discussion in 'XJ Technical Chat' started by Joe34, Sep 20, 2017.

  1. Joe34

    Joe34 Active Member

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    1986 maxim x 750
    I plan on take my head pipes off over the winter to do some restoration.
    Bikes really clean hardly seen the harsh elements of rain or sat out. Are the header bolts hard to remove. ?Should i worry about them breaking.?
    Is there a method to the madness?
     
  2. Polock

    Polock Well-Known Member

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    no their not put on very tight
    yes, it will ruin your day
    oil your nuts :eek: every day for a week, before you even try
     
  3. Joe34

    Joe34 Active Member

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    Maybe ill leave them alone then.
     
  4. Stumplifter

    Stumplifter Well-Known Member

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    No, we are confident that you will be successful. - well it IS you call, your bike and all of that...

    Do as Polock said with the oiling (Kroil, PBBlaster, etc).
    Then when the day comes get your wrench on and see how they feel.

    Sometimes a nudge tighter and then loosening will do the trick. Sometimes a little judiciously applied persuasion will work. IF you feel you need to heat your nuts, keep in mind there is a gas tank above, grab some paraffin and touch it to where the nuts and threads meet, the paraffin will wick in there and your day just got better!
     
    Joe34 likes this.
  5. REUBEN

    REUBEN 1985 XJ700N (NOT PICTURED) Premium Member

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    oil your nuts :eek: every day for a week, before you even try

    That's what she said.
     
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  6. MattiThundrrr

    MattiThundrrr Not a guru

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    I got caught "oiling the nuts" the other day. The wife hasn't looked at me the same ever since:eek:
     
  7. Polock

    Polock Well-Known Member

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    Matti bait..........hook, line and sinker :)
     
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  8. XJ550H

    XJ550H Well-Known Member Premium Member

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    cause she wanted to
     
  9. MattiThundrrr

    MattiThundrrr Not a guru

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    PT Barnum said something about me being born every minute.
     
  10. Plug

    Plug Active Member

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    Hope it was in the garage, and not in the front yard........
     
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  11. Joe34

    Joe34 Active Member

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    Got the pipes off today. Came off super easy. Didn't even have to oil the nuts..
    No time to clean up the front of the motor.
     
  12. REUBEN

    REUBEN 1985 XJ700N (NOT PICTURED) Premium Member

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    Better luck next time.
     
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  13. Polock

    Polock Well-Known Member

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    you missed half the fun
     
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  14. Joe34

    Joe34 Active Member

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    I'm ok with that. Hahaha
     
  15. Door dude

    Door dude Active Member

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    You might want to make sure what end goes into the head and the other gets the nut. I think one end has more threads than the other.
     
  16. Joe34

    Joe34 Active Member

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    Numbered them all just incase
     
  17. Polock

    Polock Well-Known Member

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    Oh Matti, i thinks another line has been cast your way :)
     
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  18. MattiThundrrr

    MattiThundrrr Not a guru

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    :cool:matti ain't sayin' nuttin':cool:
     
  19. Door dude

    Door dude Active Member

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    but where are you headin ?
     
  20. Joe34

    Joe34 Active Member

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    Headin down memory lane.
     
  21. Richard Koethke

    Richard Koethke New Member

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    Off course a little, but does anyone know where to buy replacement nuts. I stumped the local ACE store.
    TIA
     
  22. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    Either at your Yamaha dealer (and wait at least two weeks for the order to come in), or start a conversation with chacal and have them in a few days.
    If you are not concerned with looks, get stainless nuts and double them up.
     
  23. XJ550H

    XJ550H Well-Known Member Premium Member

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    yamaha dealership same nut still used in 2005 for atv's or www.xj4ever.com len should have them

    part number
    90179-06500-00


    partzilla has them in stock they state on web site


    look closely at the nut it is an allen drive in the top of the nuts
     
    Last edited: Jun 11, 2018
  24. k-moe

    k-moe Pie, Bacon, Bourbon. Moderator Premium Member

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    They tend to say that about everything they sell, and sometimes it's true. That's been my experience anyway.
     
  25. XJ550H

    XJ550H Well-Known Member Premium Member

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    unless his dealer ship has them on the shelf I would go with xj4ever. I know he has them on the shelf
     
  26. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    Over 300 of them in stock at the present time..............
     
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  27. Ribo

    Ribo Prefectionist

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    Guess who just snapped another threaded stud... @chacal what's the link to your parts catalogue for the studs and nuts...

    OP - oil those threads too. basically what I've said here is oil your nuts and shaft every day for a month and without really trying to set matti up again you need to use penetrating oil - like PB blaster.

    As you can tell these feckers are a bit of a PITA but taking them off and on again is a good thing - moving them is good - the longer they sit without being moved the more chance they'll snap on their own just through 30 years of thermocycling.
     
  28. MattiThundrrr

    MattiThundrrr Not a guru

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    Not gonna say anything.
    Too easy.
    Yeah, and too busy.
    I'm off to oil my shaft and nuts.
     

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