1. Some members were not receiving emails sent from XJbikes.com. For example: "Forgot your password?" function to reset your password would not send email to some members. I believe this has been resolved now. Please use "Contact Us" form (see page footer link) if you still have email issues. SnoSheriff

    Hello Guest. You have limited privileges and you can't "SEARCH" the forums. Please "Log In" or "Sign Up" for additional functionality. Click HERE to proceed.

Leaking fuel valve

Discussion in 'XJ Technical Chat' started by gman, Jul 14, 2011.

  1. gman

    gman Member

    Messages:
    87
    Likes Received:
    1
    Trophy Points:
    8
    Location:
    Grand Rapids Mi
    The gift that keeps on giving or taking from my wallet. Threw another surprise.

    The fuel valve leaks when changing selections.
    It leaks about a tablespoon when you move it from pri, res or on. In any direction. Outside that it seems the petcock does it's job

    Any easy fixes for this? I am not in the mood to buy a new one I am also quickly running out of ambition and money on rebuilding stuff for this bike.
     
    gman, Jul 14, 2011
    #1
  2. hogfiddles

    hogfiddles XJ-Wizard, Host-Central NY Carb Clinic Moderator Premium Member

    Messages:
    14,995
    Likes Received:
    5,268
    Trophy Points:
    113
    Location:
    near utica, new york
    Get the rebuild kit. It's not that much, and it's not that involved. Basically, a diaphragm, a washer, and a spring.

    Dave
     
    hogfiddles, Jul 14, 2011
    #2
  3. MiCarl

    MiCarl Active Member

    Messages:
    4,373
    Likes Received:
    23
    Trophy Points:
    38
    Location:
    Livonia, MI (Metro Detroit)
    There is a rubber disc with 5 holes behind the selector lever (I think the fiche calls it "valve"). Those wear and leak. Sounds like yours is about gone.

    While it is included in the rebuild kit you can buy separately.
     
    MiCarl, Jul 15, 2011
    #3
  4. bigfitz52

    bigfitz52 Well-Known Member Premium Member

    Messages:
    21,283
    Likes Received:
    419
    Trophy Points:
    83
    Location:
    Rural SE Michigan 60 miles N of Motown
    bigfitz52, Jul 15, 2011
    #4
  5. gman

    gman Member

    Messages:
    87
    Likes Received:
    1
    Trophy Points:
    8
    Location:
    Grand Rapids Mi
    gman, Jul 15, 2011
    #5
  6. badfish502

    badfish502 Member

    Messages:
    70
    Likes Received:
    0
    Trophy Points:
    6
    Yah you can rebuild the O.E. Petcock or you can do what I did, use one off a YZ125/250...

    The petcock off a 94-98 YZ fits the tank perfect. I had to knock about 3/16" off the short side of the knob to clear the gas tank seam, but its aluminum and goes quick.

    I had one layin around from my race bike but my dealer even had one in stock for $23.00...

    Yah I lose my shot glass reserve but I gain the ability to positively shut it off and no need for a vacuum line anymore. I was raised to always shut the fuel off so i prefer the YZ part...

    Good luck.

    Jay
     
    badfish502, Jul 15, 2011
    #6

Share This Page