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Mufflers

Discussion in 'XJ Technical Chat' started by skillet, Mar 29, 2010.

  1. skillet

    skillet Active Member

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    Other than loosening the clamp and soaking with penetrating fluid, does anyone have a BIG TIME idea for removing mufflers? Don't want to remove whole exhaust system, just the goshdarned mufflers...

    skillet
     
  2. davstarks

    davstarks Member

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    I just loosened the clamp and wiggled it out
     
  3. schnarr

    schnarr Member

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    heat the pipe douse the shit outta it will let go
     
  4. PainterD

    PainterD Active Member

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    I just removed the clamps and pulled them out while moving them up and down a little to break them lose (rusty)
     
  5. skillet

    skillet Active Member

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    THANKS fellas! Mine must be REAL rusty...

    skillet
     
  6. SLKid

    SLKid Active Member

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    Dude mine are almost comPLETELY rusted on.... I'm dreading removing em to put on some custom muffs
     
  7. lopezfr2

    lopezfr2 Member

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    KROIL. if they won't come off with loostening the clamp and wiggling them out use kroil, spray them down for a day or two, they'll come out clean.
     
  8. skillet

    skillet Active Member

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    "Dude mine are almost comPLETELY rusted on.... I'm dreading removing em to put on some custom muffs"
    SLKid

    Misery loves company :wink: !!!

    skillet
     
  9. PainterD

    PainterD Active Member

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    I've removed some stuborn mufflers by cutting a small slit in them right where they're mounted (be careful, not too deep) then twist and break them lose. It's worth a try if you just throwing them away anyways.
     
  10. xj550

    xj550 Member

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    +1 I'll have to get some pictures up of my new muffs!
     
  11. koolaid5

    koolaid5 Member

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    hey skillet....did you ever get those stubborn mufflers off? I'm in the same boat right now and just posted pretty much an identical thread :D
     
  12. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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  13. koolaid5

    koolaid5 Member

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    eh...I'm just going to keep hitting it up with pb blaster I guess....
     
  14. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    I used to swear by PB Blaster too. Then I spent 8 months trying to free rusted-in fork plugs using PB Blaster plus everything else I could get my hands on. NOTHING WORKED.

    Then a forum member suggested Kroil, and in desperation I tried it. It worked where no others had.

    I also just removed a couple of rusted-on muffler adapter sleeves that were stuck to my spare collector box. Used Kroil.

    Try it. You'll pitch the PB Blaster like I did.
     
  15. koolaid5

    koolaid5 Member

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    eh....mine weren't rusted that bad. I guess if I meet something that kicks my arse I'll switch, but I'm good for now and I can pick pb up locally. That's the main selling point.
     
  16. yamaman

    yamaman Member

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    Skillet, Kroil is AWESOME but I soaked my mufflers in it every day for a full week and they still wouldn't budge. the only way I gottem off was to

    - stop using the propane and switch to MAP gas
    - by myself wasn't good enough to stop heaing it and wiggle, so I had to have a friend hold the torch w/ MAP gas on it the entire time.
    - turn them so the rear mounting tab faces you and then hit with a small sledge and when it turns in, turn it back out and repeat

    I'm sure the Kroil Helped but muscle and heat were both needed badly

    good luck
     

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