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start up problem. help needed

Discussion in 'Hangout Lounge' started by cbcanada, Jun 20, 2012.

  1. cbcanada

    cbcanada Member

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    hey folks

    i pulled the carbs and cleaned them. they were dirty!!!
    put everything back together. set petcock to
    prime to fill up bowls. when i try to start gas comes out from the hose thats attached to bottom left of the air box ( bottom left when sitting on bike)
    :)
    what did i mess up?

    on a side note, i have fouled spark plugs but cant find ones bp only bpr and the bpr dont fit into my ngk caps.
     
  2. cbcanada

    cbcanada Member

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    ok so i noticed when the bike is in park and i turn the petcock to prime then the gas flows from the airbox hose.

    does this mean i messed up my floats while i was cleaning the carbs? if so what should. specifically check for when i pull them out.

    also is this the reason why my bike is not starting?
     
  3. cbcanada

    cbcanada Member

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    one more update.... when the petcock is on position it still flows gas from the air box filter and bike will not start
     
  4. dmccoach

    dmccoach Member

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    There are float needles in the bowls which are rubber tipped things... they are driven up by the floats into a brass (bronze, I am not sure) seat as the fuel flows in... they are either bad or you put them back in incorrectly.
     
  5. cbcanada

    cbcanada Member

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    ok i pulled the carbs back
    out and all four floats were upside down! hey what can i say its my first time.
    lets hope it start now.

    my plugs were very wet from seafoam because i sprayed seafoam direct into carbs and ran the engine until it stopped. should i change the plugs?
     
  6. dmccoach

    dmccoach Member

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    Yes new plugs, but only after you put the carbs back on to ensure you won't again flood the cylinders -- and you may have contaminated the oil
     
  7. dmccoach

    dmccoach Member

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    Go slowly, methodically -- look at and check all things twice
     
  8. cbcanada

    cbcanada Member

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    ok carbs are back on and there is no gas leaking. the bike turns over and not starting and back fires. so meanings sparkplus are not sparking?

    next is to chang plugs and oil?
     
  9. dmccoach

    dmccoach Member

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    backfire is bad plugs -- yes good job
     
  10. cbcanada

    cbcanada Member

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    lol ok guys here is new update

    1. i cannot find bp7es plugs anywhere local and they cannot even find it in thr system to order it. i tried the bpr7es but the dont fit in my spark plug caps. i have the ones that say ngk 5k

    2. while pull off one of my caps the wire broke off. can this be repaired or a new wire
     
  11. dmccoach

    dmccoach Member

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  12. cbcanada

    cbcanada Member

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    ok not sure if i am making a fool of myself here. i am new and just learning this

    is the spark cable supposed to come apart? because i checked the rest and its same. so its not broken? i wish i can upload a picture with iphone to show u folks
     
  13. dmccoach

    dmccoach Member

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    No dumb questions -- but answers have no guarantee

    Having siad that:

    Spark cables coming apart will significantly inhibit or encumber ignition of fuel in the cylinder

    I believe if they are OEM and have never been changed, and if where they "come apart" is showing bared or frayed core conductor wire, you've got a problem.
     
  14. cbcanada

    cbcanada Member

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    ok so
    what is a way i can test the spark on the plug
    and
    what us a way i can test spark coming from the cap.
    this will clear everything up
     
  15. xjlenordski

    xjlenordski Member

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    Look in the plug cap where the wire should be located, you will see a prong with a scewed thread on it.
    These spark plug caps are a "screw on" type.
    If you have pulled a cap off, just trim off a small amount (1/8"), & screw it back on till it's tight.
    You might want to do this to all 4.
    To check spark, install a spark plug in the cap, & rest it on the head. Crank the bike & you should see a spark at the electrode of the spark plug.

    Good luck,

    Tim.
     
  16. cbcanada

    cbcanada Member

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    ok i am not sure if i understood this. you want me to trim off the rubber around the wire? you mean kind if like stripping off speaker wire to expose it? and then with more of the the new wire exposed push it back in to the boot?
     
  17. cbcanada

    cbcanada Member

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    and if i were to buy new wires and caps where do i find them?
    i did a search on ebay for 1981 xj750 spark plug wires and nothing came up
     
  18. MiGhost

    MiGhost Well-Known Member

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    No. Just cut the end of the wire clean across. Then thread the plug cap back onto the wire. DO NOT strip the plug wire.

    What has happend is that the threaded prong in the cap has lost its bite on the plug wire. Cutting the wire will give it fresh material to bite into again.

    You will need to cut approx 1/4" to 3/8" to get past the point of the old bite position. Doing it on all 4 is highly advisavble/

    Ghost
     
  19. cbcanada

    cbcanada Member

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    so i am cutting off including the exterior insulation? essentially shortening the spark plug wire. not just the live wire inside insulation.
     
  20. dmccoach

    dmccoach Member

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    The supporting vendor here Chacal has all that stuff...
     
  21. MiGhost

    MiGhost Well-Known Member

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    That is correct.

    Ghost
     
  22. cbcanada

    cbcanada Member

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    ok so here is my next update guys .. i will go back and recap
    1. bike was running
    2. i sprayed seafoam direct into fuel line and ran bike until it stalls
    3. took out carbs and cleaned them
    4. put fresh gas in
    5. plugs were fouled changed them from bp7es to bpr7es
    and confirmed spark in all plugs. be it a small spark not sure how strong these spark should be?
    6. noticed gas pissing out of my air box drain. pulled carbs back out i noticed i put the floats upside down. fixed that and the pissing gas stopped
    7. i clipped the spark cables 1/8" like u guys said confirmed spark the same small weak spark
    8. try to start the bike. nothing! pulled plugs and they are dry and new. no gas is getting in there. i cannot check bowls because the drain screws are stripped.
    9. i confirmed gas coming out of thr petcock in prime

    so i am guessing i messed up the carbs putting it together and this time no fuel is getting in? why else would the plugs be dry?

    what should be my next step?
     
  23. Ground-Hugger

    Ground-Hugger Member

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    You have no choice but to pull your carbs and recheck every thing.
     
  24. cbcanada

    cbcanada Member

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    ok but what could be the culprit here? what would make no gas go
    in the cylinder?
     
  25. dmccoach

    dmccoach Member

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    Float level too low... pilot passages blocked... inadequate air flow from air box... enrichment circuit not working.
     

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