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Stuck Brake pistons

Discussion in 'XJ Technical Chat' started by avengingllama, Feb 21, 2009.

  1. avengingllama

    avengingllama Member

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    Hey all,,,,rebuilding my brake calipers (thanks to Chacal's speedy delivery =) )but am having trouble getting the pistons out. Any advice?

    Thanks =)
     
  2. rpgoerlich

    rpgoerlich Member

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    Take them off the fork one at a time and use the brake handle to pump out the piston for one of them. Rebuild, install, bleed, take off the other and do it again.
     
  3. lostboy

    lostboy Well-Known Member

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    Compressed air with a blow gun will work. Remove the caliper from the bike. Blow air into the brake line hole besure to make a tight seal. Use a thin pice of wood to protect the piston as in will pop out the caliper with great force. If you do not have compressed air a grease gun will work. Just pump grease in though the open bleed screw and plug the hole for the brake line.
     
  4. kontiki

    kontiki Member

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    I have used compressed air successfully but one was so stuck I had to use a grease gun. That worked like a champ and is the safest method but makes a big mess of grease. If you use compressed air make sure you stuff a rag into the caliper to cushion the piston when (and if) it comes blasting out (watch your finger(s).
     
  5. Ace_Frehley

    Ace_Frehley Member

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    I've used compressed air with great success. like the guys said above though watch your fingers the piston will come out like a rocket! If you don't have a blow gun, I use an old tire valve stem. Works perfect
     
  6. avengingllama

    avengingllama Member

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    OK guys....I just got done putting the brake system back on the bike to try using the mc to push out the piston but it did not work....I don't have a grease gun or an air compressor (can't tell I just started getting tools can you? lol) so any other ideas? or should I just bite the bullet and get a grease gun?
     
  7. Hillsy

    Hillsy Member

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    If you're going to buy anything buy a little compressor with a blow gun. It'll be worth it's weight in gold next time you clean your carbs :wink:
     
  8. Ace_Frehley

    Ace_Frehley Member

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    I've used a plug in tire inflator, I've done it 4 times to different bikes and it always works - They run about $10 -20 at wal mart or canadian tire etc
     
  9. Polock

    Polock Well-Known Member

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    link
    do not read this post, do not try this, this mans a fool i tell ya

    but it does work :)
     
  10. bill

    bill Active Member

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    Hey step 1 of the 12 steps - admit you have a problem :D :D :D
     
  11. bigfitz52

    bigfitz52 Well-Known Member Premium Member

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    I used a propane torch and giant vice grips, ruined the piston but the caliper is fine. TRIED compressed air and grease to no avail. Maybe I shoulda tried Polock's method, but in my garage... I'd have a new skylight and still need a piston.
     
  12. wizard

    wizard Active Member

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    Was this another Kroil failer, Fitz?
     
  13. frankenbike

    frankenbike New Member

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    avengingllama,

    You may still have air in your b-lines. Bleed them & try again. Mine were really stuck & air would not budge the pistons. the b-fluid built up enought force, via the m/c and it worked!

    be VERY carefull using compressed air; keep your fingers/body clear of that piston as it could do some serious damage if it hits you.
     
  14. avengingllama

    avengingllama Member

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    Ace.....You have mentionted the one tool I already have =)
    Polock...that does look like the kind of craziness that I would attempt in an "inspired" (aka....desperate) state
    Think I may try that in the next couple of days after rebleeding and pumping the brake lines (air compressor, not steam ;) ) Thanks for the suggestions, I know one of you guys will have the answer and I will send a SHINY new quarter to whoever it is. And I work for a vending company, so I can get shiny quarters .....lol
     

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