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XJ900 Over revolution switch

Discussion in 'XJ Technical Chat' started by cds1984, May 9, 2011.

  1. cds1984

    cds1984 Well-Known Member

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    Hi,
    I'm looking at an XJ900 TCI which has an extra input, compared to the XJ750, on the Yellow/Black wire which is an 'over revolution switch'.

    In the wiring diagragm of the yamaha XJ900RK service manual it looks like a reed switch which goes to earth(negative). "looks like" being the operative two words.

    I'm interested in seeing if anyone has a picture of the XJ900 dash innards or a working knowledge of the over revolution circuit as it must be associated to the tachometer circuitry closely.

    Thanks!
     
  2. Alive

    Alive Active Member

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    What colour is the wire going in? I've got an RK dash (3 gauge) in bits at home
     
  3. cds1984

    cds1984 Well-Known Member

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    Hi Alive,
    The wire according to the schematic is Yellow/Black all the way from the TCI right to the switch. (Yellow with a Black stripe)
     

    Attached Files:

  4. Alive

    Alive Active Member

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    I get home from work in about 5 hours, then by the time we do dinner and put the kids down... I'll do my best to get photos done tonight... So another 7 or 8 hours... Unless someone else is closer :)

    Cheers
     
  5. KrS14

    KrS14 Active Member

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    Interesting, must be a rev limiter switch on the tach somehow.
     
  6. TIMEtoRIDE

    TIMEtoRIDE Active Member

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    But the tach is electronic - - what would a reed switch pick-up on ??

    And would the USA bike have this??
     
  7. Alive

    Alive Active Member

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    Ok here we go

    Photo 1... Plugs.. Note the yellow and black is on a seperate plug
    [​IMG]

    All yellow is yellow and black... See red arrows, wire goes thru plastic

    [[​IMG]

    This is what the tacho, fuel gauge and clock look like from the top down
    [​IMG]

    Note the 3 wires going to the tacho... no yellow
    [​IMG]

    Now it starts getting interesting... Yellow arrow points to the back of the clock, blue to the back of the fuel gauge and red where the yellow wire is atached to the board
    [​IMG]

    And lastly... Red arrows show where the copper connected to the yellow wire run
    [​IMG]

    Sorry dude, that's the best I can do
     
  8. cds1984

    cds1984 Well-Known Member

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    Hi Alive,
    Thanks a lot for going to all that trouble, definitely above and beyond!
    I now know one thing... and that is that I will need an XJ900 dash if I really want to have 'over revolution protection' and so... alas... it's disconnection for that poor circuit!

    Now, I KNOW this is gonna make some one laugh so... wouldn't it be funny if over revolution mean't when your wheel stand started going a little bit too far. Now that would be a safety circuit!

    Thanks again for the pics!
     
  9. SQLGuy

    SQLGuy Well-Known Member

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    Great pictures. Looks like the line from the yellow wire runs to the small DIP relay that's next to TR1 and TR2 (upper right of your last photo).

    To make this work with a non-900 tach would be hokey... you'd have to do something like add a pin that the tach needle could brush against at 9500 indicated RPM in order to trigger it.
     

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