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XJ650 Starting issues

Discussion in 'XJ Technical Chat' started by RideAlong420, Oct 10, 2025.

  1. chacal

    chacal Moderator Moderator Supporting Vendor Premium Member

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    If using a factory style oil cooler, the ADAPTER PLATE attaches to the engine crankcase via a special UNION BOLT (which has external threads which screw into the crankcase, and internal threads that accept the finned filter cover (or, in your case, the threaded hollow stud which holds the spin-on flat plate).

    The adapter plate is going to add about 2-1/2" of additional projection (away from the engine, towards the header pipes) to the system.

    The threaded stud that we provide with the spin-on kit is not long enough to reach and secure both the spin-on plate and the adapter plate.......you must use the union bolt.
     
  2. RideAlong420

    RideAlong420 Active Member

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    So the hollow stud will have to come out to be replaced with a union bolt, and it will take 2.5 inches more?

    Welp, I guess that will absolutely be a problem for the future. Everything seems fine for now but 1. I don't know if there is 2.5" of clearance with these headers, unless I can find a way to make these headers spread out 15mm wider (or get new headers made) 2. removing the bolt when everything is fine currently is absolutely something I am putting off till a later date.
     

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